• Title/Summary/Keyword: melting study

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A Study on the Emission Factors of Air Pollutants for the Melting Furnaces of the Iron and Steel Industry (철강산업 용융로의 대기오염물질 배출계수 산정 연구)

  • 석광설;방선애;홍지형;이석조;김대곤;이대균;허정숙;이은정
    • Journal of Korean Society for Atmospheric Environment
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    • v.20 no.4
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    • pp.571-578
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    • 2004
  • The purpose of this study is to estimate of emission factors of the air pollutants for the melting furnaces for the iron and steel industry. The result of this study is able to obtaine the emission factor of particulate matters (PM), sulfur dioxide. nitrogen oxides for melting furnace. The emission factors of each pollutants were as follows : - the emission factor varied between 6.13E-03~6.12E-01 kg/ton for PM -1.59E-01~2.45E+00kg/ton for $SO_2$ - 6.82E-02~6.88E-01 kg/ton for NOx, respectively. Analysis of the differences in the emission factors of ours and U.S. EPA's yielded the following results for the Wilcoxon method : p>0.05. The statistical analysis showed no differences in the our emission factors and U.S. EPA's

A Study on the Optimum Chemical Composition of Insert Metal for Liquid Phase Diffuse Bonding (액상확산접합용 인서트금속의 화학조성 최적화에 관한 연구)

  • 김대업;정승부;강정윤
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.90-97
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    • 2000
  • Effect of alloy elements on joinability of insert metal for liquid phase diffusion bonding of heat resistant alloys was investigated in this study. Also, optimum chemical composition of insert metal was explained using interpolation method. The insert metals utilized was commercial Ni-base amorphous foils and newly developed Ni-base filler metals with B, Si and Cr in this study. Melting point and critical interlayer width(CIW) decreased with increasing additional amount of B, Si and Cr, melting point lowering element of the insert metal. Optimized chemical composition of insert metals could be estimated by interpolation method. The optimum amount of B, Si, Cr addition into the insert metal were found to be about 3%, 4% and 3%, respectively. The measured characteristic values, melting point, microhardness in the bonded interlayer and CIW of the insert metals were the almost identical to ones of the calculated results by interpolation method.

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Experimental Study on Accelerating Phase Change Heat Transfer (상변화 물질의 상변이 촉진에 관한 실험적 연구)

  • 박설현;오율권;차경옥
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.1
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    • pp.23-29
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    • 2002
  • Solid-liquid phase change (i.e. melting or solidification) occurs in a number of situations of practical interest. Some common examples include the melting of edible oil, metallurgical process such as casting and welding, and materials science applications such as crystal growth. Therefore, due to the practical importance of the subject, there have been a large number of experimental and numerical studies of problems involving phase change during the past few decades. Also, this study presented the effective way to enhance phase change heat transfer.

Characteristics of Conductive Adhesives Using Low-Melting-Point Alloy Fillers (저융점 합금 필러를 이용한 도전성 접착제의 유동해석)

  • Lee, Jin-Un;Lee, Seong-Hyeok;Kim, Jong-Min
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.232-234
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    • 2007
  • This study conducts numerical simulations of Isotropic conductive adhesives using low melting point alloy fillers during the reflow process. The CIP method and predictor-corrector method are used to simulate more accurately on free surface flow of low melting point alloy fillers. For finding out optical conditions to obtain reliable conduction paths, the present study conducts extensive numerical simulations.

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A Study on the Pyrolysis and Combustion Characteristics of Solid Waste in a Pilot scale Pyrolysis Melting Incinerator (Pilot 규모의 열분해 용융 소각 시스템에서의 열분해 및 연소 특성 연구)

  • Yu, Tae-U;Yang, Won;Park, Ju-Won;Kim, Bong-Keun;Lee, Gi-Bang;Kim, Hi-Yeol;Park, Sang-Shin;Jeon, Keum-Ha
    • 한국연소학회:학술대회논문집
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    • 2006.10a
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    • pp.168-174
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    • 2006
  • A pilot scale (200kg/hr) pyrolysis melting incineration system is designed and constructed in Korea Institute of Industrial Technology. The incineration process is composed of pyrolysis, gas combustion, ash melting, gas stabilization, waste heating boiler, and bag filter. For each unit process, experimental approaches have been conducted to find optimal design and operating conditions. Especially, a pyrolysis is very important process in that it is a way of energy recirculation and minimizing the waste products. This paper presents major results of the most efficient operating conditions in a pilot scale pyrolysis melting incinerator.

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Freezing and Melting Phenomena of Urea-water Solution for Diesel Vehicle SCR System (디젤차량 SCR 시스템용 요소수용액의 동결과 해동 현상)

  • Choi, B.C.;Seo, C.K.;Myong, K.J.
    • Journal of Power System Engineering
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    • v.13 no.4
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    • pp.5-10
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    • 2009
  • Urea-SCR system, the selective catalytic reduction using urea as reducing agent, is a powerful technique to reduce nitrogen oxides(NOx) emitted from diesel engines. However, a tank of urea(32.5 wt%)-water solution can be frozen in low ambient temperature levels of below $-11^{\circ}C$. The purpose of this study is to understand freezing and melting phenomena of the urea-water solution, and its can be applied to get the urea-water solution from frozen it within 5 minutes after cold start. Factors considered were the type of heater and the urea tank shape. From the results, it was found that melting volume of cartridge heater B during 5 minutes of heating period was 83ml when supplying electric power of 150W. Horizontal heater B, which was put in the narrow bottom space of the tank T1, had fast melting characteristics.

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Manufacture of Soluble Micro-fiber and Low Melting Polymer for Interior Synthetic Leather (인테리어용 인조가죽을 위한 용출형 극세사와 저온 융착사의 제조)

  • Ahn, Young-Moo
    • Korean Journal of Human Ecology
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    • v.12 no.4
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    • pp.529-537
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    • 2003
  • This study was conducted to manufacture the soluble micro-fiber and to synthesize low melting polymer for the interior fabric not to use the polyurethane resin causing some problems. Low melting polyester for weft yarn was introduced by adding 30-40 mol% ratio of isophthalic acid to a main chain of polyethylene terephthalate to decrease the melting temperature up to heat setting temperature. Micro-fiber for warp yarn consisted of both soluble and insoluble components with multi-layered structure. When the soluble micro-fiber was treated by alkaline hydrolysis with 3-5% concentration of NaOH, it showed the turning point at 28% weight loss since soluble polyester was hydrolyzed approximate five times faster than regular polyester.

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Melting Phenomena of Compacted Vermicular Graphite Cast Iron (CV흑연주철의 용해현상에 관한 연구)

  • Lee, H.C.;Lim, C.H.;Ra, H.Y.
    • Journal of Korea Foundry Society
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    • v.7 no.3
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    • pp.184-191
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    • 1987
  • In this study the principles of melting phenomena of compacted vermicular graphite cast iron are discussed by considering the effects of the variation of phosphorus content and heating rate on the quenched microstructure of the specimens. In compacted vermicular graphite cast iron containing little phosphorus, the melting phenomena are found initially at the outer region of austenite shell and subsequently progressed with the diffusion of carbon through the austenite shell without regard to heating rate. But as the phosphorus content was increased over than 0.12wt.%, the melting phenomena initiated at the boundary of eutectic shell and progressed along the contact area between the melt and graphite tips at higher heating rate. At lower heating rate, the melt of steadite dissolved at the lower temperature than that of eutectic was moved toward the graphite through the austenite grain-boundary and promoted melting of graphite and matrix.

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An Analysis of Heat and Fluid Flow in the Laser Surface Melting with a Deformed Surface. (굴곡의 표면을 가진 금속의 레이저 용융에 대한 열 및 유체유동 해석)

  • Kim, Young-Deuk;Sim, Bok-Cheol;Kim, Woo-Seung
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.139-144
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    • 2003
  • Laser melting problems with deformed substrates are investigated by axisymmetric numerical simulations. Source-based method is used to solve the energy equation, and the momentum equations are solved in the liquid domain with SIMPLER algorithm. Using a laser beam with a top-hat heat flux distribution, this study is performed to examine the effect of surface deformation, beam power density and surface tension force on the melt pool during laser melting. Surface temperature decreases with increasing surface deformation, while surface velocity increases. It is found that surface deformation, beam power density and surface tension force have a very significant effect on heat transfer and fluid flow during laser melting.

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An Analysis of Heat and Fluid Flow in the Laser Surface Melting with a Deformed Surface (굴곡의 표면을 가진 금속의 레이저 용융에 대한 열 및 유체유동 해석)

  • Kim, Young-Deuk;Sim, Bok-Cheol;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.1 s.232
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    • pp.1-8
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    • 2005
  • Laser melting problems with deformed substrates are investigated by axisymmetric numerical simulations. Source-based method is used to solve the energy equation, and the momentum equations are solved in the liquid domain with SIMPLER algorithm. Using a laser beam with a top-hat heat flux distribution, this study is performed to examine the effect of surface deformation, beam power density and surface tension force on the molten pool during laser melting. Surface temperature decreases with increasing surface deformation, while surface velocity increases. It is found that surface deformation, beam power density and surface tension force have a very significant effect on heat transfer and fluid flow during laser melting.