• Title/Summary/Keyword: melt intercalation

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Effects of Organosilicate Structure on Melt Intercalation of Thermoplastic Polymers (유기화제 구조가 열가소성 나노복합체의 제조에 미치는 영향)

  • 어태식;김성수;송기국;김준경
    • Polymer(Korea)
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    • v.24 no.6
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    • pp.794-801
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    • 2000
  • The effect of chain length and packing density of intercalated surfactants, annealing temperature, and annealing time on static melt intercalation of thermoplastic polymers was examined using x-ray and FTIR spectroscopy. Although melt intercalation of polymers was not successful when alkyl chains in organosilicates form a lateral monolayer structure, the type and structure of surfactants could not much affect final interlayer distances of most polymer/silicate hybrids. As annealing time increases, interlayer distance in organosilicates increases while the dispersity of the spacing between silicate layers decreases. However, the dispersity of interlayer spacing as well as interlayer distance in organosilicates increase with annealing temperature.

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Degradation and Rheological Properties of Biodegradable Nanocomposites Prepared by Melt Intercalation Method

  • Lee, Su-Kyong;Seong, Dong-Gi;Youn, Jae-Ryoun
    • Fibers and Polymers
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    • v.6 no.4
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    • pp.289-296
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    • 2005
  • Biodegradable nanocomposites were prepared by mixing a polymer resin and layered silicates by the melt intercalation method. Internal structure of the nanocomposite was characterized by using the small angle X-ray scattering (SAXS) and transmission electron microscope (TEM). Nanocomposites having exfoliated and intercalated structures were obtained by employing two different organically modified nanoclays. Rheological properties in shear and extensional flows and biodegradability of nanocomposites were measured. In shear flow, shear thinning behavior and increased storage modulus were observed as the clay loading increased. In extensional flow, strain hardening behavior was observed in well dispersed system. Nanocomposites with the exfoliated structure had better biodegradability than nanocomposites with the intercalated structure or pure polymer.

Fabrication of Biodegradable Nanocomposite Using Microwave Melted Intercalation Method (마이크로파 용융삽입법을 이용한 생분해성 나노복합체의 제조)

  • Ha, Won Jo;Sin, Jun Sik;Song, Seung Uk;Kim, Jun Ho;Son, Se Mo;Park, Seong Su
    • Journal of Environmental Science International
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    • v.13 no.4
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    • pp.429-434
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    • 2004
  • The purpose of this study was to investigate the possibility of application of microwave energy for the fabrication of polymer/clay nanocomposite. APES/Clay nanocomposites were prepared at 13$0^{\circ}C$ for 30min with various content of clay by melt-intercalation method under classical and microwave heating source. APES/Clay samples were characterized by the means of X-ray diffractometry(XRD), thermal gravimetric analysis(TGA), and rheometric dynamic analysis(RDA). It was found that intercalated or exfoliated state was obtained in the samples according to the condition of organic modification, clay content, and heating source.

Enhanced Crystallization of Bisphenol-A Polycarbonate by Organoclay in the Presence of Sulfonated Polystyrene Ionomers

  • Govindaiah, Patakamuri;Lee, Jung-Min;Lee, Seung-Mo;Kim, Jung-Hyun;Subramani, Sankaraiah
    • Macromolecular Research
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    • v.17 no.11
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    • pp.842-849
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    • 2009
  • Polycarbonate (PC)/sulfonated polystyrene (SPS) ionomer/organoclay nanocomposites were prepared by a solution intercalation process using the SPS ionomer as a compatibilizer. The effect of an organoclay on the melt crystallization behavior of the ionomer compatibilized PC were examined by differential scanning calorimetry (DSC). The melt crystallization behavior of PC was dependent on the extent of organoclay dispersion. The effect of the ionomer loading and cation size on intercalation/exfoliation efficiency of the organoclay in PC/SPS ionomer matrix was also studied using wide angle X-ray diffraction (WAXD) and transmission electron microscopy (TEM). Dispersion of the organically modified clay in the polymer matrix improved with increasing ionomer compatibilizer loadings and cation size. The SPS ionomer compatibilized PC/organoclay nanocomposite showed enhanced melt crystallization compared to the SPS ionomer/PC blend. Well dispersed organoclay nanocomposites showed better crystallization than the poorly dispersed clay nanocomposites. These nanocomposites also showed better thermal stability than the SPS ionomer/PC blend.

Processing of Microcellular Nanocomposite Foams by Using a Supercritical Fluid

  • Wee, Dongho;Seong, Dong Gi;Youn, Jae Ryoun
    • Fibers and Polymers
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    • v.5 no.2
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    • pp.160-169
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    • 2004
  • Polystyrene/layered silicate nanocomposites were prepared by melt intercalation. To examine the distribution of the clay in polymer matrix, small angle X-ray scattering (SAXS) and transmission electron microscopy (TEM) were used. Intercalated nanocomposites were obtained and their rheological properties were investigated. Microcellular nanocomposite foams were produced by using a supercritical fluid. As clay contents increased, the cell size decreased and the cell density increased. It was found that layered silicates could operate as heterogeneous nucleation sites. As the saturation pressure increased and the saturation temperature decreased, the cell size decreased and the cell density increased. Microcellular foams have different morphology depending upon the dispersion state of nanoclays.

A Study on the Preparation and Flame Retardancy of Compatibilized Blend/Layered Silicate Nanocomposites with Inorganic Flame Retardant (무기계난연제 첨가형 상용화블렌드/층상실리케이트 나노복합재료의 제조 및 난연특성에 관한 연구)

  • Kang, Young-Goo;Song, Jong-Hyeok
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.79-85
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    • 2006
  • Olefinic compatibilized blend(R-PP/R-PE)/layered silicate composites have been prepared by melt intercalation technique directed from $Na^{+}$ montmorillonite(MMT) or organophilic montmorillonites while using magnesium hydroxide as flame retardant. Morphology and flammability properties were characterized by X-ray diffraction(XRD), transmission electron microscopy(TEM), scanning electron microscopy(SEM), thermogravimetry analysis(TGA), limiting oxygen index(LOI), UL94 test. It is found that the compatibilized blend/layered silicate(Cloisite 20A) nanocomposites have a mixed immiscible-intercalated structure and there is better intercalation when a compatibilizer is combined with the polymer and layered silicate to be melt blended. A very large increase in the LOI value was observed with hybrid filler addition and further enhancement in thermal stability and compatibility of blend was obtained for the compatibilized blend containing small amount of layered silicate.

Synthesis of Thermally Stable Organosilicate for Exfoliated Poly(ethylene terephthalate) Nanocomposite with Superior Tensile Properties

  • Kim, Ki-Hong;Kim, Keon-Hyong;Huh, June;Jo, Won-Ho
    • Macromolecular Research
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    • v.15 no.2
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    • pp.178-184
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    • 2007
  • A poly(ethylene terephthalate) (PET)/organosilicate nanocomposite, with enhanced mechanical properties, has been prepared using the melt intercalation method. For this purpose, a new organic modifier has been synthesized for the preparation of organosilicate, which is thermally stable and compatible with PET. The use of the new organosilicate yielded almost exfoliated PET nanocomposite; whereas, the PET nanocomposites prepared by use of commercial organoclays (Cloisite 15A and 30B) show only an intercalated morphology. Particularly, the use of the new organosilicate showed an enhanced tensile modulus, and without sacrifice of the tensile strength and elongation on breaking, while the use of commercial organoclays only exhibit a trade-off between those mechanical properties.

A Study on the Dispersion Characteristics of PP/MMT Composites (PP/MMT 복합체의 분산특성에 관한 연구)

  • 김규남;김형수
    • Polymer(Korea)
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    • v.24 no.3
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    • pp.374-381
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    • 2000
  • Composites of polypropylene (PP) and organically modified montmorillonite (org-MMT) were prepared by melt mixing in an intensive mixer. Three grades of PP's having different melt viscosities were employed to investigate the dispersion characteristics of the composites with various org-MMT's. Depending on the matrix viscosity and nature of the interlayer in org-MMT significant variations of the phase structure were found. Under the constant mixing condition and matrix viscosity, intercalation of PP chains into the interlayer of org-MMT was possible when initial interlayer distance and packing density were maintained in the optimum range; by which the loss in entropy associated with the confinement of polymer chains was compensated. The state of org-MMT particle dispersion was improved by increasing the matrix viscosity only in the case that dispersed phase is suitable for intercalation process thermodynamically, otherwise little variation was occurred regardless of the matrix viscosity. Due to the lack of specific interaction between PP and erg-MMT considered here, although the intercalation was possible for an appropriate org-MMT, the composites revealed unstable phase structure upon increasing the mixing time, which was characterized by agglomeration of the org-MMT domains.

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