• 제목/요약/키워드: melt index

검색결과 92건 처리시간 0.031초

고분자 분자량 변화에 따른 핫 엠보싱 공정 연구 (The effect of melt flow index on polymer deformation in hot embossing process)

  • 윤근병;정명영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1025-1029
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    • 2003
  • We studied the cross-sectional profiles of deformed thermoplastics in hot embossing process and compared with melt flow index for various embossing conditions such as embossing temperature, embossing pressure and initial thickness of the thermoplastics. The fastest embossing times for complete penetration of the cavities were obtained at temperature greater than $60^{\circ}C$ above glass transition temperature (Tg). When the melt flow index of polymer is low, the penetration ratio does not become large even if the embossing pressure increases. The complete occupation of the cavities was easier obtained with high melt flow index polymer than low melt flow index polymer at the same process condition. We believe these results can be very useful for optimizing nanostructured hot embossing also known nanoimprinting process conditions.

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PE Laminate의 공간전하 형성 (SPACE CHARGE IN PE LAMINATE)

  • 노홍석;김재영;한재홍;서광석
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1994년도 하계학술대회 논문집 C
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    • pp.1428-1430
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    • 1994
  • The accumulation of space charge in PE/PE/PE laminates was investigated using the low density polyethylenes having different melt indices from 0.25 to 45 g/10 min. Both heterocharge and homocharge accumulated in parent polyethylenes depend on the value of melt index. A general rule found in this study was that the heterocharge decreases as the melt index increases and finally the homocharge accumulates when the melt index is very high. Because of this reason, PE laminates showed different charge formation characteristics depending on melt index of polyethylene. Details of up to date results are described in the text.

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Effect of Acrylonitrile Content on the Glass Transition Temperature and Melt Index of PVC/SAN Blends

  • Liu Wang;Kim Hwan-Chul;Pak Pyong-Ki;Kim Jong-Chun
    • Fibers and Polymers
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    • 제7권1호
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    • pp.36-41
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    • 2006
  • PVC and SAN are often mixed to compensate for the disadvantages of each polymer. Miscibility and thermal stability of PVC/SAN blend were investigated in this study by blending SAN polymer having 20, 24, 28, 32 % of acrylonitrile contents. Two polymers were mixed using a melt blending method with a single screw extruder. DSC thermogram was used to evaluate miscibility of the two polymers. SAN having 24 % of acrylonitrile showed the best miscibility with PVC. In order to evaluate degradation behavior, blended polymer was heat treated in DSC furnace and glass transition temperature was measured consecutively. Glass transition temperature increased continuously with annealing time due to degradation and cross-linking of polymer chains. Melt index of blended polymer was always higher than that of PVC.

사출성형 조건 변화에 따른 도광판의 황화현산에 관한 연구 (A study on yellowing property of LGP under various injection molding conditions)

  • 이성준;민인기;김종선;이성희;윤경환
    • Design & Manufacturing
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    • 제9권2호
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    • pp.20-24
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    • 2015
  • Recently, the light guide plate (LGP), a component of the BLU, becomes thinner and larger than ever. In industrial field, specialized injection molding technique is applied to mold the ultra-thin LGP such as a ultra-high speed injection molding. Usually very high melt temperature is used for low viscosity. High injection speed and melt temperature lead to yellowing of LGP. In the present paper a series of injection molding experiment was performed under various injection molding conditions. Yellow index, CIE xy, spectral transmittance of sample were measured using the UV-Visible spectrophotometer. Systematic decrease of spectral transmittance in UV-B range was found as the melt temperature was higher. Yellow index and CIE xy were became higher near the gate location in LGP. From the result of analysis of variance, the main factor to affect for yellow index was mold temperature and that for spectral transmittance(at 315 nm) was melt temperature.

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고밀도 폴리에틸렌 공정의 Melt Index 모델예측제어에 관한 연구 (Model Predictive Control of the Melt Index in High-Density Polyethylene(HDPE) Process)

  • 이은호;김태영;여영구
    • Korean Chemical Engineering Research
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    • 제46권6호
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    • pp.1043-1051
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    • 2008
  • 폴리올레핀 공정의 melt index(MI or MFI)는 제품의 품질을 결정짓는 가장 중요한 제어변수이다. MI는 실시간으로 측정하는 것이 어렵기 때문에 MI를 예측하여 상관관계를 나타내고자 하는 많은 방법들이 제안되었다. 본 연구에서는 시스템 인식기법을 바탕으로 MI 예측을 위한 새로운 1차의 동적 예측모델을 고안하였다. 이 모델의 예측성능은 등급변경이 수반되는 고밀도 폴리에틸렌 공장의 실제 운전데이터에 근거한 모사로 검증하였으며 다른 예측방법들과의 비교로부터 본 연구에 의한 예측모델의 우수성을 확인하였다. 구성된 MI 동적 예측모델을 토대로 하는 모델예측제어방법의 적용을 통하여 각 단위공정별 MI를 계산하고 운전데이터와 비교하였다. 제어운전의 모사를 통하여 등급변경이 이루어지는 운전 동안의 전이시간과 불량제품 발생량이 현저한 감소를 보임을 확인하였다.

재료특성에 따른 LDPE의 전하형성 (SPACE CHARGE IN LDPE OF DIFFERENT MOLECULAR CHARACTERISTICS)

  • 한재홍;구중희;이경원;서광석
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1994년도 하계학술대회 논문집 C
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    • pp.1262-1264
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    • 1994
  • Effects of molecular characteristics such as melt index and shapes of molecular weight distribution on the charge formation in LDPE have been investigated. Both homocharge and heterocharge were observed in LDPE depending on the value of melt index. It was found that the LDPE having intermediate melt indices shows heterocharge while the LDPE having small and high melt indecies shows homocharge. The shapes of molecular weight distributions were also found to affect the space charge in LDPE. These were explained by the role of short chains having low molecular weight in LDPE.

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Chemical Modification of Isotactic Polypropylene by Melt Blending

  • Kim, Jun-Young;Seo, Eun-Su;Park, Dae-Soon;Park, Kwang-Min;Kang, Seong-Wook;Lee, Chang-Hyung;Kim, Seong-Hum
    • Fibers and Polymers
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    • 제4권3호
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    • pp.107-113
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    • 2003
  • The branched polypropylene (b-PP) was prepared by melt blending process with initiator, antioxidant, and functional monomers to improve the melt strength through the melt grafting. The melt flow index (MFI) of the b-PP was increased with increasing the initiator content. On the introduction of the alkylamine as the branching agents the MFI of the b-PP was increased, while that of the b-PP with the pentaerythritol triacrylate (PT) was decreased. It may be caused by the chain scission of the i-PP backbone due to the reduced thermal stability of the i-PP on the melt blending. The MFI of the b-PP without the antioxidant was increased due to the chain scission occurred during the melt processing, while on the introduction of the antioxidant, the MFI of the b-PP was decreased. The crystallization temperature of the b-PP was higher than that of PP, which was attributed to the branched chain structure. It was found that the PT was the most effective functional monomers for enhancing the melt properties of the b-PP.

Melt Rheology of Ethylene 1-Octene Copolymer Blends Synthesized by Ziegler-Natta and Metallocene Catalysts

  • Kim, Hak-Lim;Dipak Rana;Hanjin Kwag;Soonja Choe
    • Macromolecular Research
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    • 제8권1호
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    • pp.34-43
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    • 2000
  • The melt rheology of four binary blends of ethylene 1-octene copolymers (EOCs) which consist of one component by Ziegler-Natta and another by metallocene catalysts, was studied to elucidate miscibility in the melt by using torsion rheometer at 200$\^{C}$ and different shear rates. The four blend systems, designated into the FA+FM, SF+FM, RF+EN, and RF+PL blend, are divided and interpreted based on the melt index (MI), the density and the comonomer contents. The melt viscosity such asη', η", and η$\^$*/ is weight average value if the comonomer contents are similar, otherwise they show different manner. The experimental resole are analyzed based on the Cole-Cole plot of logη' uersus log η", the logarithmic plots of the dynamic storage modulus (G') versus the dynamic loss modulus (G") for various blend compositions, and the melt viscosity of 11', n", and f" as a function of blend compositions. As a cerise-quence, the FA+FM blend is miscible, but the SF+FM, RF+EN, and RF+PL blends are not in the melt. Thus miscibility of the blends studied in this communication is suggested to strongly influence by the comonomer contents rather than the density or the MI.

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Effect of Hot Pressing/Melt Mixing on the Properties of Thermoplastic Polyurethane

  • Lee, Young-Hee;Kang, Bo-Kyung;Kim, Han-Do;Yoo, Hye-Jin;Kim, Jung-Soo;Huh, Jae-Ho;Jung, Young-Jin;Lee, Dong-Jin
    • Macromolecular Research
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    • 제17권8호
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    • pp.616-622
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    • 2009
  • In-depth understanding of the influence of hot pressing and melt processing on the properties of thermoplastic polyurethane (TPU) is critical for effective mechanical recycling of TPU scraps. Therefore, this study focused on the effects of hot pressing and melt mixing on molecular weight (MW), polydispersity index (PDI), melt index (MI), characteristic IR peaks, hardness, thermal degradation and mechanical properties of TPU. The original TPU pellet (o-TPU) showed two broad peaks at lower and higher MW regions. However, four TPU film samples, TPU-0 prepared only by hot pressing of o-TPU pellet and TPU-1, TPU-2 and TPU-3 obtained by hot pressing of melt mixed TPUs (where the numbers indicate the run number of melt mixing), exhibited only a single peak at higher MW region. The TPU-0 film sample had the highest $M_n$ and the lowest PDI and hardness. The TPU-1 film sample had the highest $M_w$ and tensile modulus. As the run number of melt mixing increased, the peak-intensity of hydrogen bonded C=O stretching increased, however, the free C=O peak intensity, tensile strength/elongation at break and average MW decreased. All the samples showed two stage degradations. The degradation temperatures of TPU-0 sample (359 $^{\circ}C$ and 394 $^{\circ}C$)were higher than those of o-TPU (342 $^{\circ}C$ and 391 $^{\circ}C$). While all the melt mixed samples degraded at almost the same temperature (365 $^{\circ}C$ and 381 $^{\circ}C$). The first round of hot pressing and melt mixing was found to be the critical condition which led to the significant changes of $M_n$/$M_w$/PDI, MI, mechanical property and thermal degradation of TPU.