• Title/Summary/Keyword: melamine-formaldehyde

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Measurement of Formaldehyde Emissions during Hot-Pressing of Particleboard Bonded with Melamine-Urea-Formaldihyde Resin (요소-멜라민수지로 접착된 파티클보드의 열압동안 포름알데히드 배출량 측정)

  • Lee, Jong-Kyu;Oh, Yong-Sung
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.2
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    • pp.65-72
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    • 2004
  • A melamine-urea-formaldehyde (MUF) resin, based on 5 percent melamine addition of the resin solids weight, was synthesized in the laboratory for particleboard (PB) manufacture. Laboratory PBs were made with the MUF resin at three press times (3, 4, 5 min) and two resin application rates (6, 8 percent). Enclosed caul system was used for collecting the exhaust gases materials generated during the hot-pressing of PBs. Exhaust gases materials generated inside the enclosed caul during the hot-pressing of PBs were collected in a controlled air stream. Formaldehyde from the exhaust gases collected was determined per a chromotropic method of the National Institute of Occupational Safety and Health Method 3500. The measurement results showed that formaldehyde emissions during the hot-pressing of PB significantly increased with increasing press time, and MUF resin application rates. PB' performance test results showed that internal bond (IB) of PB made with 3-minute press time exceeded the minimum requirement for KS F 3104 PB type 8.0.

A Study on Migration of Formaldehyde and Phenol from Melamine-wares (멜라민 수지 조리기구 중 formaldehyde 및 phenol의 이행에 관한 연구)

  • Oh, Jae-Myoung;An, Mi-Kyung;Kim, Jin-Chul;Shin, Dong-Woo;Park, Chang-Won;Kim, Meehye
    • Journal of Food Hygiene and Safety
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    • v.29 no.1
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    • pp.21-25
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    • 2014
  • Formaldehyde and phenol used in the production of melamine-wares may be intended to come into foodstuffs. So this study investigated the migration of formaldehyde and phenol from 222 articles Articles were cups(14), bowls(75), plates(85), spoons(10), chopsticks(4), food trays(8), rice paddles(4), spatulas(9) and scoops(12). The food stimulants were 4% acetic acid, 20% ethanol, distilled water and n-heptane. Korea regulation (Standards and specifications for food utensils, containers and package) specifies migration limits for formaldehyde and phenol in food stimulants. Formaldehyde and phenol are restricted by 4 mg/L, 5 mg/L respectively. In all cases the migration of formaldehyde and phenol were below the limit set in Korea regulation. The level of formaldehyde and phenol migrated to food simulants were in the range of N.D~2.949 mg/L, N.D~0.078 mg/L respectively. These migration results of formaldehyde and phenol will provide a scientific basis for the safety management of melamine-wares.

Measurement of Molecular Weights of Melamine-Urea-Formaldehyde Resins and Their Influences to Properties of Medium Density Fiberboards

  • Jeong, Bora;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.6
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    • pp.913-922
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    • 2016
  • This study attempted to measure molecular weight (MW) of melamine-urea-formaldehyde (MUF) resins prepared by two different synthesis methods: the one-step MUF resins were synthesized in one batch procedure, while the two-step MUF resins were prepared by a physical mixing of urea-formaldehyde (UF) resin with melamine-formaldehyde (MF) resin that had been synthesized in a separate procedure. The properties of medium density fiberboard (MDF) panels bonded with two types of MUF resins were also investigated. MWs of these MUF resins were measured using gel permeation chromatography (GPC). In addition, this study measured the MWs of one-step MUF resin during its synthesis procedure. The performance of two types of MUF resins was evaluated by determining properties of MDF panels prepared in laboratory. As the synthesis procedure progressed, both number average MW ($M_n$) and weight average MW ($M_w$) of one-step MUF resin gradually increased, while the polydispersity index (PDI) decreased. And low Mw species of the resin predominantly decreased as the synthesis step progressed. The one-step MUF resin showed greater $M_n$ and $M_w$ than those of the two-step ones even though the PDI values of both resins were very similar each other. As expected, the one-step MUF resin resulted in better properties of MDF panels than those of two-step resins. In particular, the one-step MUF resin provided better internal bond (IB) strength and thickness swelling (TS) with MDF panels than those of two-step ones, indicating better water resistance of the one-step resin. These results suggest that the preparation method of MUF resins have a great impact on the MW and final panel properties.

Organic Thin Film Transistors with Cross-Linked PVP Gates (Cross-Linked PVP 게이트 유기 박막트랜지스터)

  • Jang Ji-Geun;Oh Myung-Hwan;Chang Ho-Jung;Kim Young-Seop;Lee Jun-Young;Gong Myoung-Seon;Lee Young-Kwan
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.1 s.38
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    • pp.37-42
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    • 2006
  • The preparation and processing of PVP-gate insulators on the device performance have been studied in the fabrication of organic thin film transistors (OTFTs). One of polyvinyl series, poly-4-vinyl phenol(PVP) was used as a solute and propyleneglycol monomethyl etheracetate(PGMEA) as a solvent in the formation of organic gate solutions. The cross-linking of organic insulators was also attempted by adding the thermosetting material, poly (melamine-co-formaldehyde) as a hardener in the compounds. From the measurements of electrical insulating characteristics of metal-insulator-metal (MIM) samples, PVP-based insulating layers showed lower leakage current according to the increase of concentration of PVP and poly (melamine-co-formaldehyde) to PGMEA in the formation of organic solutions. The PVP(20 wt%) copolymer with composition of 20 wt% PVP to PGMEA and cross-linked PVPs in which 5 wt% and 10 wt% poly (melamine-co-formaldehyde) hardeners had been additional]y mixed into PVP(20 wt%) copolymers were used as gate dielectrics in the fabrication of OTFTs, respectively. In our experiments, the maximum field effect mobility of $0.31cm^2/Vs$ could be obtained in the 5 wt% cross-linked PVP(20 wt%) device and the highest on/off current ratio of $1.92{\times}10^5$ in the 10 wt% cross-linked PVP(20 wt%) device.

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Fast-Curing of Phenol·Formaldehyde Resin Adhesives for Plywood (합판용 페놀수지 접착제의 속경화)

  • Roh, Jeang-Kwan
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.3
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    • pp.33-39
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    • 1995
  • To accelerate the cure of phenolic resin adhesives for plywood, the complexation with melamine resin and the addition of cure-accelerating agents were discussed. The hot-pressing temperature and time of phenol resin could be decreased by complexation with melamine resin. but the wet glue-joints strength of phenol melamine resin was lower than that of ordinary phenol resin in case of plywood using spruce veneer at core layer. Among the tested cure-accelerating agents. the sodium carbonate showed the greatest effect on shortening gelation time of phenolic resin. In addition, in the manufacturing scale test, the hot-pressing time of phenol resin with the addition of 5 parts sodium carbonate could be shortened about 20% compared with ordinary phenol resin which had same glue-joints properties.

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Preparation of Monodisperse Melamine-Formaldehyde Microspheres via Dispersed Polycondensation

  • Cheong, In-Woo;Shin, Jin-Sup;Kim, Jung-Hyun;Lee, Seung-Jun
    • Macromolecular Research
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    • v.12 no.2
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    • pp.225-232
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    • 2004
  • We have successfully synthesized relatively monodisperse and cross-linked melamine-formaldehyde (M-F) microspheres by dispersed polycondensation and subsequent pH adjustment with serum replacement cleaning. The average particle sizes (equation omitted): weight-average and (equation omitted) : number-average), the polydispersity index (equation omitted), the number of particles N$\_$p/ and the gel content of the M-F microspheres were observed by varying the pH, the surfactant concentration, and the polymerization temperature. We observed that both the pH and the polymerization temperature were predominant factors in determining (equation omitted) and N$\_$p/, but the effect that the temperature and pH had on the gel content ( > 94% for all samples) was negligible. The exponents of the slopes of plots of N$\_$p/ versus pH and surfactant concentration were -10 and 0.6, respectively. Particle nucleation and growth were achieved within short periods; the incessant coagulation occurred even in the presence of surfactants.

The Study on the Development of Environmental-friendly Surface Material Using Condensed Tannin (축합형 탄닌을 이용한 친환경 건축마감재 개발에 관한 연구)

  • Jo, Jae-Min;Park, Moon-Soo;Chung, Kyung-Ho
    • Elastomers and Composites
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    • v.45 no.3
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    • pp.199-205
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    • 2010
  • Medium-density fiberboard (MDF) is widely used as an indoor building materials. However, formaldehyde resins, commonly used to bind MDF together, emit formaldehyde and other volatile organic compounds that cause health risk at sufficient concentration. In this study, condensed tannin having formaldehyde absorption ability was used to solve the problem of formaldehyde emission generated from surface material. The synthesis of melamine-formaldehyde resin and reaction of melamine-formaldehyde and condensed tannin were analyzed by FT-IR spectrum. Also surface properties, such as shear force, impact strength, tape adhesion, pencil hardness and gloss retention were measured. Free formaldehyde analysis was performed to analyze remaining unreacted formaldehyde. According to the results, the optimum shear force and impact strength could be obtained by 10 wt.% usage of condensed tannin. In cases of pencil hardness and gloss retention, the optimum properties could be obtained at 20 wt.% of condensed tannin. The amounts of formaldehyde emission of surface material containing 20 wt.% of condensed tannin was 59 ${\mu}g/m^2{\cdot}h$. The amounts of formaldehyde emission could be reduced 3 times by using 20 wt.% of condensed tannin.

Effect of Various Superplasticizers on the Hydration of Cement Paste (시멘트페이스트 수화 반응에 미치는 고유동화제의 영향성에 관한 연구)

  • Shin Jin-Yong;Kim Jae-Young;Hong Ji-Sook;Suh Jeong-Kwon;Lee Young-Seok
    • Journal of the Korea Concrete Institute
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    • v.17 no.6 s.90
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    • pp.1019-1024
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    • 2005
  • To research effects of various chemical superplasticizers(Lignosulfonic acid, Naphthalene sulfonated formaldehyde condensate, melamine sulfonated formaldehyde condensate, and Polycarboxylate) on the hydration of cement, experiments involving XRD, SEM, and DSC have been analysed with cement paste specimens. Regardless of types and dosages of superplasticizers, hydration reaction of specimen applied superplasticizer was delayed to 3 day, but then it showed similarity to plain which don't add superplasticizer. Moreover, the hydrating rate of cement paste was retarded as dosage of superplasticizer was increased. Also, kinetics related with hydrate of cement paste was slow in order of lignosulfonic acid, polycarboxylate, melamine and naphthalene sulfonated formaldehyde condensate. Nevertheless, when all kinds of chemical admixtures were used, morphologies of these hydrates were denser and more uniform than those of plain.

Hard Coatings on Polycarbonate Plate by Sol-Gel Reactions of Silicates and Melamine Derivative (폴리카보네이트 판 위에 Silicates와 Melamine 유도체의 졸-겔 반응을 이용한 하드 코팅)

  • Kim, Se-Ra;Kang, Min-Kyung;Shin, Young-Jae;Oh, Mee-Hye;Yoon, Yeo-Seong;Shin, Jae-Sup
    • Polymer(Korea)
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    • v.31 no.6
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    • pp.485-490
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    • 2007
  • Hard coating was made on a polycarbonate plate using a sol-gel process with a melamine derivative and silicates, and examined as potential substitutes for automobile glass. Methylated poly(melamine-co-formaldehyde), tetraethoxysilane, and phenyltriethoxysilane were used to form a coating solution. The coatings on the polycarbonate plate were deposited using a sol-gel process. Poly(methyl methacrylate) was coated on the surface of polycarbonate in order to improve adhesion property. The optimum conditions and formulation to obtain excellent physical properties of the coating were determined. Adding the melamine derivative to the coating solution, the pencil hardness of the coating was improved. The hardness of a 3H class pencil, excellent abrasion resistance, and surface uniformity were found in the coated polycarbonate surface.

The Effect of Fixing Agents and Softner on Sericin Fixation of Trimethylolmelamine (트리메틸올멜라민의 세리신 정착에 있어 정착제와 유연제의 영향)

  • Park, Geon-Yong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.5
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    • pp.93-98
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    • 2017
  • The fixing behaviors of raw silk yarns treated with melamine and formaldehyde at a molar ratio of 1:3 for trimethylolmelamine were investigated. Sericin was fixed during the fixing process, but a part of sericin I was removed simultaneously by hot water. The weight losses by fixing and the degumming losses by degumming greatly decreased with increasing concentrations of melamine and formaldehyde. The silk yarns fixed with 0.011 M melamine and 0.033M formaldehyde were significantly degummed due to the insufficient fixation of sericin and the alkaline hydrolysis of sericin by sodium carbonate during the degumming process. On the other hand, the silk yarns fixed with 0.055M melamine and 0.165M formaldehyde were degummed slightly (the degumming losses of 3-8%) due to the strong fixation of sericin, which might result from the many cross-linkages between the sericin I molecules, which were formed by trimethylolmelamine. Those fixed with the fixing solution containing 15% owf softener showed the lowest weight and degumming losses because under the condition of 15% owf softener, the cation of the softener can effectively form ionic bonds with the negatively charged side chain of aspartic acid in sericin. In addition, van der Waals' forces may be also formed between the hydrophobic tail of the softener and the hydrophobic region of sericin, which may help inhibit the removal of sericin I.