• Title/Summary/Keyword: melamine-curing

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Curing Behavior and Adhesion Performance of Urea-Melamine-Formaldehyde (UMF) Resin by Staged Addition of Melamine (멜라민 첨가 순서에 따른 UMF 접착제의 경화거동과 접착력의 영향)

  • Xu, Guang-Zhu;Eom, Young-Geun;Lee, Young-Kyu;Lim, Dong-Hyuk;Lee, Byoung-Ho;Kim, Hyun-Joong
    • Journal of Adhesion and Interface
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    • v.10 no.2
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    • pp.84-89
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    • 2009
  • The objective of this research was to investigate the curing behavior and adhesion performance of urea-melamine-formaldehyde (UMF) resin for the four types of UMF-1, UMF-2, UMF-3, and UMF-4 which synthesized by the staged addition of melamine. Also, various network structures of these resin types were discussed based on their different curing behavior and adhesion performance. The curing behavior was evaluated by DMTA and thermal stability was checked by TGA. Adhesion performance was evaluated by dry and wet shear strengths and the pH value of each cured resin was checked to see its effect on the adhesion performance. The results indicated that the UMF-1 resin type by the addition of melamine initially with the urea and formaldehyde at the same F/(U+M) rate showed the lowest thermal stability, rigidity (${\Delta}E^{\prime}$), temperature of tan ${\delta}$ maximum ($T_{tan}\;_{\delta}$), and wet shear strength, and pH value of cured resin. In wet shear strength, however, the UMF-4 resin type appears to be slightly higher than UMF-1 resin type.

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Effects of Resin Compositions and Additives on Gelation Properties and Bonding Characteristics of Urea-Melamine-Formaldehyde resin adhesives (요소·멜라민 수지 접착제의 겔화성 및 접착특성에 미치는 수지조성과 첨가물의 영향)

  • Roh, Jeang-Kwan
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.1
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    • pp.72-78
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    • 1999
  • To accelerate the curing and to improve the bonding properties of urea-melamine-formaldehyde (UMF) resin adhesives for plywood, the effects of resin compositions and additives on gelation time and bonding strength were discussed. The gelation time of UMF resin prepared by simultaneous reaction with urea(U), melamine(M) and formaldehyde(F) at M/U molar ratio 0.2 was shortened as the molar ratio of formaldehyde to urea was increased. However, at F/U molar ratios higher than 2.5, the amounts of free fomaldehyde of resin could not satisfy with KS standard, Therefore, it was difficult to increase the amount of formaldehyde in resin composition for the purpose of fast gelation time. With increasing the molar ratio of melamine to urea(M/U) from 0.3 to 0.6 at constant F/U molar ratio 3.4, the gelation time of UMF resin was slightly decreased, while gradually increased at M/U molar ratio higher than 0.6. The gelation properties of UMF resin and bonding strength of UMF-bonded plywood could be enhanced by using ammonium chloride and p-toluene sulfonic acid as a curing-agent together with wheat flour and corngluten powder as a extender.

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The Effects of Glycerol Aftertreatment for Low-Formaldehyde Finishing (Glycerol 후처리에 의한 Free-formaldehyde 발생 억제 효과)

  • Choi Suk-Chul;Kim Ho-Jung
    • Journal of the Korean Society of Clothing and Textiles
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    • v.10 no.2
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    • pp.59-67
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    • 1986
  • To control the amounts of formaldehyde released from the cotton fabric finished with N-methylol compounds, glycerol was used as a formaldehyde-scavenging agent. It was observed the effects of catalysts and curing conditions when aftertreated with glycerol on melamine resin finished fabric. The effects of Different processes of glycerol treatment, and different resins, urea resin and melamine resin, were compared. The conclusions obtained from the results are as follows: 1) It was shown hatt the aftertreatment with glycerol (treated without catalyst) was more effective than treated with catalysts in controlling free formaldehyde. 2) The optimum curing temperature and curing time for the glycerol aftertreatment without adversely affecting the other properties of fabric was about $160^{\circ}C$, 3 min. 3) According to the increase of glycerol concentration in both aftertreatment and simultaneous treatment the amounts of free formaldehyde was reduced. The rate of decrease was manifest within the limits of $6\%$ in the case of simultaneous treatment with glycerol ana resins, and $3\%$ in the case of glycerol aftertreatment on resin finished fabrics. 4) Dry wrinkle recovery angle was decreased the increase of glycerol concentration. Melamine resin had a little adverse effect than urea resin, particulary glycerol aftertreatment. 5) The breaking strength was increased with the increase of glycerol concentration.

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Adhesion Properties of Urea-Melamine-Formaldehyde (UMF) Resin with Different Molar Ratios in Bonding High and Low Moisture Content Veneers

  • Xu, Guang-Zhu;Eom, Young-Geun;Lim, Dong-Hyuk;Lee, Byoung-Ho;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.2
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    • pp.117-123
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    • 2010
  • The objective of this research was executed to investigate the effect of molar ratio of formaldehyde to urea and melamine (F/(U+M)) of urea-melamine-formaldehyde (UMF) resin on bonding high and low moisture content veneers. For that purpose, UMF resin types with 5 different F/(U+M) molar ratios (1.45, 1.65, 1.85, 2.05, and 2.25) synthesized were used in present study. First, their curing behavior was evaluated by differential scanning calorimetry. Second, their adhesion performance in bonding high and low moisture content veneers was evaluated by probe tack and dry and wet shear strength tests. Curing temperature and reaction enthalpy decreased with the increase of F/(U+M) molar ratio. And the dry and wet shear strengthsof plywood manufactured from low moisture content veneers were higher than thoseof plywood manufactured from high moisture content veneers. Also, the maximum initial tack force on the low moisture content veneer was higher than that on the high moisture content veneer.

Synthesis of High-Solids Acrylic Resins and Their Curing Rates with Melamine (하이솔리드 아크릴수지의 합성 및 멜라민과의 경화속도 연구)

  • Kim, Seung-Jin;Kim, Dae-Won;Im, Wan-Bin;Hahm, Hyun-Sik;Park, Hong-Soo
    • Journal of the Korean Applied Science and Technology
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    • v.18 no.1
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    • pp.29-39
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    • 2001
  • An acrylic resin was synthesized with several monomers, styrene(St), 2-hydroxyethyl methacrylate(2-HEMA), n-butyl acrylate, methyl methacrylate, and acetoacetoxyethl methacrylate(AAEM) to prepare a high-solid coatings. Then, a high-solid acryl/melamine coatings was prepared by curing the acrylic resin with a curing agent, hexamethoxymethylmelamine(HMMM). The curing behavior of the acrylic resin with HMMM was investigated by the Ozawa method using DSC. For AAEM/HMMM and 2-HEMA/HMMM curing reactions, activation energies were 33.01 and 27.12 kcal/mol and frequency factors were $9.54{\times}10^{15}}$ and 1.53{\times}10^{13} $min^{-1}$, respectively. From the results, it was found out that 2-HEMA showed higher reactivity with the curing agent than AAEM.

Water Repellent Finish for Divided Type PET/Nylon Fabrics with Fluoro Alkyl Resin (불소수지를 이용한 분할형 PET/nylon 직물의 발수가공)

  • Lee, Bang One;Pak, Pyong Ki;Cheong, Yun Suk;Lee, Hwa Sun
    • Textile Coloration and Finishing
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    • v.9 no.4
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    • pp.1-6
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    • 1997
  • Water repellent finish was carried out using water repellent agent(AG-480), melamine resin(Sumitex Resin MK), and catalyst(Sumitex Accelerator ACX). PET/nylon fabrics were treated with melamine resin by pad-dry-cure method and subsequently washed and dried. Durable water repellency was controlled by the melamine resin and catalyst. Water repellency was tested by spray rating method and durability of water repellency were measured by launder-O-meter and pilling tester. The optimum conditions of durable water repellent finish for new synthetic fabric were as follows; concentration of water repellent finishing agent 20g/l; concentration of melamine & catalyst 0.5g/l; curing condition $160^{\circ}$ ${\times}$ 30sec. Water repellency after washing and rubbing is improved by melamine resin and catalyst.

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Effects of Urea-Phenol-Melamine Copolymer Adhesive on the Plywood Qualities (요소(尿素)·멜라민·페놀공축합수지(共縮合樹脂)가 합판(合板)의 재질(材質)에 미치는 영향(影響))

  • Lee, Hwa-Hyoung;Hong, Seung-Do
    • Journal of the Korean Wood Science and Technology
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    • v.12 no.1
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    • pp.38-43
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    • 1984
  • Water soluble urea-melamine-phenol copolymer adhesive manufactured with 80 percent of urea resin contents was manufactured by different molar ratio for a high temperature curing type, and their properties and strengthes were examined through manufactures of plywood with Kapur (Dryobalanops spp.) veneers. The results are summarized as follows: 1. Specific gravities of air dried plywood manufactured from each adhesive ranged from 0.78 to 0.84 and their moisture contents met the KS requirement. 2. In dry and wet shear strength, $U_{80}M_{10}P_{10}$ copolymer resin showed the highest value and urea resin was the lowest, indicating that melamine and phenol were effective for increasing glue shear strength of urea resin. 3. In case of glue shear strength after boiling test, phenolic resin was the nest and melamine was not so effective as phenol on reinforcement of boiling water resistance of urea resin.

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Curing Reaction and Physical Properties of Acrylic High-Solid Coatings (아크릴계 하이솔리드 도료의 경화반응과 도막물성)

  • Park, Hyong-Jin;Kim, Sung-Rae;Jung, Choong-Ho;An, Chong-Il;Park, Hong-Soo;Kim, Tae-Ok
    • Journal of the Korean Applied Science and Technology
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    • v.18 no.4
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    • pp.261-272
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    • 2001
  • An ACR/HMMM film was prepared by blending high-solid ACR with curing agent, hexamethoxymethyl melamine (HMMM). An active curing reaction was observed at $170^{\circ}C$. The dynamic viscoelastic $T_{g}$ of the final film increased with the static viscoelastic $T_{g}$ of the film. The log damp value, which means a viscoelastic ratio, decreased with the increase in the curing temperature of the film. Physical properties of the films were within a suitable range for films, and by an accelerated weathering resistance test the films were proved weather resistible ones.

Curing Behavior by Rotation Rheometer of Acrylic High-Solid Coatings (아크릴계 하이솔리드 도료의 Rotation Rheometer에 의한 경화거동 연구)

  • Yang, In-Mo;Jung, Choong-Ho;Kim, Tae-Ok;Park, Hong-Soo;Park, Eun-Kyung
    • Journal of the Korean Applied Science and Technology
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    • v.18 no.1
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    • pp.40-48
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    • 2001
  • Curing reaction was carried out with the acrylic resin (ACR) [n-butyl acrylate/atyrene/2-hydroxyethyl methacrylate/acetoacetoxyethyl methacrylate (AAEM)] synthesized before and a curing agent, hexamethoxymethylmelamine (HMMM). With rotational rheometer, the effect of catalysts on curing rate of acrylic resin/melamine was examined. Among the four catalysts used, p-toluene sulfonic acid showed the highest reactivity, and the optimum amount of catalyst was 0.5 phr. It was observed that in the ACR/HMMM curing reaction, gelation point was lowered with the increasing the amount of AAEM and HMMM in the ACR.

Fast-Curing of Phenol·Formaldehyde Resin Adhesives for Plywood (합판용 페놀수지 접착제의 속경화)

  • Roh, Jeang-Kwan
    • Journal of the Korean Wood Science and Technology
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    • v.23 no.3
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    • pp.33-39
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    • 1995
  • To accelerate the cure of phenolic resin adhesives for plywood, the complexation with melamine resin and the addition of cure-accelerating agents were discussed. The hot-pressing temperature and time of phenol resin could be decreased by complexation with melamine resin. but the wet glue-joints strength of phenol melamine resin was lower than that of ordinary phenol resin in case of plywood using spruce veneer at core layer. Among the tested cure-accelerating agents. the sodium carbonate showed the greatest effect on shortening gelation time of phenolic resin. In addition, in the manufacturing scale test, the hot-pressing time of phenol resin with the addition of 5 parts sodium carbonate could be shortened about 20% compared with ordinary phenol resin which had same glue-joints properties.

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