• Title/Summary/Keyword: mechatronics

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Investigation of Nanopore Shape Formed on an Aluminum Roll Mold with Various Anodizing Conditions (다양한 양극산화 공정조건에 따른 롤 금형 표면에 형성되는 나노포어 형상에 대한 연구)

  • Ryu, In Gon;Han, Eui Don;Kim, Byeong Hee;Seo, Young Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.166-171
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    • 2017
  • This study analyzes the effect of anodizing conditions on nanopore formation on a cylindrical aluminum roll. In general, a nanopore is formed at the center of a concave base-pattern. Occasionally, multiple nanopores are formed on a single base-pattern. However, to control the diameter and interpore distance precisely, single nanopores are required. In this study, the ratio of the number of single nanopores to the total number of nanopores was investigated by varying anodizing conditions such as electrode area, electrolyte concentration, and rotation speed of the roll mold. The areal ratio of the counter-electrode to the working electrode (aluminum), electrolyte concentration, and the roll-mold rotation speed were varied from 0.4% to 42%, 0.07 M to 0.3 M, and 5 rpm to 75 rpm, respectively. The experimental results showed that the single-nanopore ratio increased with increasing counter-electrode area and electrolyte concentration. However, the rotation speed had no significant effect on nanopore shape.

A Study on Dynamic Valve Characteristics of Regulators in Hydraulic Winches According to Design Parameters (선박용 유압윈치용 레귤레이터의 설계 파라미터 변화에 따른 밸브 거동 특성 연구)

  • Jeong, Yoo Seong;Chung, Won Jee;Noh, Ki Tae;Lee, Jung Min;Choi, Jong Kap;Jeong, Young Wook
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.214-222
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    • 2017
  • Maritime deck machinery relies heavily on the importation of components produced by overseas companies. Our research defines design parameters for hydraulic winch regulators used in maritime deck machinery. Using Amesim, we were able to conduct 1D modeling, and utilizing CFS then enabled us to create 3D models. These models were analyzed in our research for changes in pressure on each port that resulted from the regulator's spring constant and changes in the primary tension-compression field. Our research then analyzed alterations in traits caused by changes in the length of overlap between the spool and sleeve. Last but not least, our research analyzed the trait alteration resulting from changing the interval between the spool and sleeve. We believe the results of our research can be used to design a hydraulic winch regulator used in maritime deck machinery that does not require importation.

Design Parameter Characteristics to Improve Performance of a Swash-Plate-Type Piston Motor (사판식 피스톤 모터의 성능향상을 위한 설계변수 특성 연구)

  • Jeong, Yoo Seong;Chung, Won Jee;Sa, Jin Woong;Jeong, Young Wook
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.151-157
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    • 2017
  • Hydraulic equipment have been traditionally used for constructing machines with high power density and durability. In particular, pumps and motors are considered essential equipment, and are consistently investigated to find suitable methods for optimal utilization of their characteristics. A kinematic analysis of a swash-plate-type piston motor model using the hydraulic analysis program SimulationX$^{(R)}$ to model a nine-piston motor and simulate a swash-plate angle with a low-pulsation and high-efficiency performance of the motor has been provided in this paper. Finally, along with the theoretical consideration of the stroke, the effect of changing strokes and notch shape (V, U, non-type) on the pulsation is simulated to analyze and determine the effects of reduction in pulsation. The optimal swash-plate angle and stroke thus obtained will reduce the trial and error in future design.

Improvement of Surface Hardness of 2205 Duplex Stainless Steel by Laser Shock Peening and Observations of Surface Changes (레이저 쇼크 피닝에 의한 2205 듀플렉스 스테인리스강의 표면 경도 향상과 표면 변화 관찰)

  • Lim, H.T.;Jeong, H.M.;Kim, P.K.;Jeong, Sung-Ho
    • Laser Solutions
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    • v.14 no.1
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    • pp.19-24
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    • 2011
  • This work reports the results for laser shock peening of duplex stainless steel (22% Chromium - 5% Nickel) using a pulsed Nd:YAG laser (wavelength = 532nm, pulse width = 8ns). for the application to high-capacity pumps for seawater desalination plants. By properly selecting the process parameters such as laser intensity of 10GW/$cm^2$, laser pulse density of 75pulse/$mm^2$, and $100{\mu}m$ thick aluminum foil as an absorbent coating layer, the surface hardness of duplex stainless steel could be enhanced by 26%, from 256HV to 323HV with little changes in surface morphology and roughness. The depth of laser shock peened layer was measured to be around 2mm. The large enhancement of surface hardness is considered to have high practical importance in minimizing abrasive and corrosive deterioration of pump parts.

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Development of Grading and Sorting System of Dried Oak Mushrooms via Color Computer Vision System (컬러 컴퓨터시각에 의거한 건표고 등급 선별시스템 개발)

  • Kim, S.C.;Choi, D.Y.;Choi, S.;Hwang, H.
    • Journal of Biosystems Engineering
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    • v.32 no.2 s.121
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    • pp.130-135
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    • 2007
  • An on-line real time grading and sorting system for dried oak mushrooms was developed for on-site application. Quality grades of the mushrooms were determined according to an industrial specification. Three dimensional visual quality features were used for the grading. A progressive color computer vision system with white LED illumination was implemented to develop an algorithm to extract external quality patterns of the dried oak mushrooms. Cap (top) and gil (stem) surface images were acquired sequentially and side image was obtained using mirror. Algorithms for extracting size, roundness, pattern and color of the cap, thickness, color of the gil and amount of rolled edge of the dried mushroom were developed. Utilizing those quality factors normal and abnormal ones were classified and normal mushrooms were further classified into 30 different grades. The sorting device was developed using microprocessor controlled electro-pneumatic system with stainless buckets. Grading accuracy was around 97% and processing time was 0.4 s in average.

Study on the Available Power of a Wind Turbine for Wind Farm Control (풍력단지 제어를 위한 생산가능 출력에 대한 연구)

  • Oh, Yong Oon;Paek, In Su;Nam, Yoon Su;La, Yo Han
    • Journal of the Korean Solar Energy Society
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    • v.34 no.1
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    • pp.1-7
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    • 2014
  • A study on the available power of a wind turbine to be used for wind farm control was performed in this study, To accurately estimate the available power it is important to obtain a suitable wind which represents the three dimensional wind that the wind turbine rotor faces and also used to calculate the power. For this, two different models, the equivalent wind and the wind speed estimator were constructed and used for dynamic simulation using matlab simulink. From the comparison of the simulation result with that from a commercial code based on multi-body dynamics, it was found that using the hub height wind to estimate available power from a turbine results in high frequency components in the power prediction which is, in reality, filtered out by the rotor inertia. It was also found that the wind speed estimator yielded less error than the equivalent wind when compared with the result from the commercial code.

Investigation on Selecting Optimal Wind Turbines in the Capacity Factor Point of View (이용률 관점에서의 최적 풍력발전기 선정에 대한 연구)

  • Woo, Jae-Kyoon;Kim, Byeong-Min;Paek, In-Su;Yoo, Neung-Soo;Nam, Yoon-Su
    • Journal of the Korean Solar Energy Society
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    • v.31 no.5
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    • pp.60-66
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    • 2011
  • Selecting optimal wind turbine generators for wind farm sites in the capacity factor point of view is performed in this study. A program to determine the best wind turbine generator for the maximum capacity factor for a site was developed. The program uses both the wind characteristics of the site of interest and the power curves of the wind turbines. The program developed was applied to find out optimal wind turbine generators of three different sites in complex terrain and successfully yielded the best site dependent wind turbine generators. It was also used to determine the best wind turbine generator of the wind farm currently operating in Korea and proved its usefulness. The program and methodology developed in this study considered to be very useful at the initial design stage of the wind farm to determine the best wind turbine generators for the site of interest.

Design and Control of an Omni-directional Cleaning Robot Based on Landmarks (랜드마크 기반의 전방향 청소로봇 설계 및 제어)

  • Kim, Dong Won;Igor, Yugay;Kang, Eun Seok;Jung, Seul
    • Journal of the Korean Institute of Intelligent Systems
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    • v.23 no.2
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    • pp.100-106
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    • 2013
  • This paper presents design and control of an 'Omni-directional Cleaning Robot (OdCR)' which employs omni-wheels at three edges of its triangular configuration. Those omni-wheels enable the OdCR to move in any directions so that lateral movement is possible. For OdCR to be localized, a StarGazer sensor is used to provide accurate position and heading angle based on landmarks on the ceiling. In addition to that, ultrasonic sensors are installed to detect obstacles around OdCR's way. Experimental studies are conducted to test the functionality of the system.

Design of piezoelectric transducer arrays for passive and active modal control of thin plates

  • Zenz, Georg;Berger, Wolfgang;Gerstmayr, Johannes;Nader, Manfred;Krommer, Michael
    • Smart Structures and Systems
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    • v.12 no.5
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    • pp.547-577
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    • 2013
  • To suppress vibration and noise of mechanical structures piezoelectric ceramics play an increasing role as effective, simple and light-weighted damping devices as they are suitable for sensing and actuating. Out of the various piezoelectric damping methods this paper compares mode based active control strategies to passive shunt damping for thin plates. Therefore, a new approach for the optimal placement of the piezoelectric sensors/actuators, or more general transducers, is proposed after intense theoretical investigations based on the Kirchhoff kinematical hypotheses of plates; in particular, modal and nilpotent transducers are discussed in detail. Based on the proposed distribution a discrete design for modal transducers is implemented, tested and verified on an experimental setup. For active control the modal sensors clearly identify the eigenmodes, whereas the modal actuators impose distributed eigenstrains in order to reduce the transverse plate vibrations. In contrast to the modal control, passive shunt damping works without requiring additional actuators or auxiliary power and can therefore act as an autonomous system, but it is less effective compensating the flexible vibrations. Exemplarily, an acryl glass plate disturbed by an arbitrary force initialized by a loudspeaker is investigated. Comparing the different methods their specific advantages are highlighted and a significant broadband reduction of the vibrations of up to -20dB is obtained.

An Energy Efficient MAC Protocol Considering the Funneling Effect for Wireless Sensor Networks (무선 센서 네트워크에서 퍼널링 효과를 고려한 에너지 효율적인 MAC 프로토콜의 설계)

  • Oh, Kyoung-Seok;Woo, Seok;Sung, Seok-Jin;Kim, Ki-Seon
    • Proceedings of the IEEK Conference
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    • 2007.07a
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    • pp.41-42
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    • 2007
  • DMAC is an energy efficiency and low latency protocol designed for data gathering tree structures. However, it causes the funneling effect which is many-to-one traffic patterns in tree structures, consequently, results in packet collisions, losses, and energy consumptions in low depth nodes. In this paper, we present an energy efficient MAC protocol with fairness-based scheduling to avoid the funneling effect of DMAC protocol. By using traffic information from children nodes, our protocol dynamically adjusts duty cycles of last-depth nodes to mitigate overloaded packets in the vicinity of the sink node. Therefore, we expect our protocol to save more energy and achieve better packet delivery ratio, compared to DMAC protocol.

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