• 제목/요약/키워드: mechanical systems with friction

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THERMAL FRICTION TORQUE CHARACTERISTICS OF STAINLESS BALL BEARINGS

  • Lee, Jae-Seon;Kim, Ji-Ho;Kim, Jong-In
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.289-290
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    • 2002
  • Stainless steel ball bearings are used in the control element drive mechanism and driving mechanisms such as step motor and gear boxes for the integral nuclear reactor, SMART. The bearings operate in pressurized pure water (primary coolant) at high temperature and should be lubricated with only this water because it is impossible to supply greases or any additional lubricant since the whole nuclear rector system should be perfectly sealed and the coolant cannot contain ingredients for bearing lubrication. Temperature of water changes from room temperature to about 120 degree Celsius and pressure rises up to 15MPa in the nuclear reactor. It can be anticipated that the frictional characteristics of the ball bearings changes according to the operating conditions, however little data are available in the literature. It is found that friction coefficient of 440C stainless steel itself does not change sharply according to temperature variation from the former research, and the friction coefficient is about 0.45 at low speed range. In this research frictional characteristics of the assembled ball bearings are investigated. A special tribometer is used to simulate the axial loading and the bearing operating conditions, temperature and pressure in the driving mechanism in the nuclear reactor. Highly purified water is used as lubricant ‘ and the water is heated up to 120 degree Celsius and pressurized to 15MPa. Friction force is monitored by the torque transducer.

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무윤활 상태에서 미세공이 가공된 표면의 마찰거동에 관한 연구 (A Study on Friction Behavior of Textured Surface in Unlubricated State)

  • 오석주;김성기;김경웅
    • Tribology and Lubricants
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    • 제25권4호
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    • pp.217-224
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    • 2009
  • In this study, friction tests were carried out in order to investigate the friction behavior of textured surface in unlubricated state using ball-on-disk type apparatus. Test specimens were SUJ2 bearing steel ball and SM45C steel disk. Square arrays of circular micro-dimples were created on the surface of disk specimen by Nd:YAG Laser. Friction tests were performed for the disk specimen with various micro-dimple parameters and was also conducted for the variation of normal loads and relative velocities. The results showed that fiction coefficient of textured surface was lower than that of non-textured surface and the deeper depth of micro-dimple was, the lower friction coefficient obtained at the same diameter of micro-dimple in unlubricated state. Area density of micro-dimple had an effect on the friction coefficient. It was also found that friction coefficient generally decreased with the increase of normal load and relative velocity.

그리스 윤활 소형 이송계 마찰력의 이력현상 측정 및 분석 (Investigation of Friction Hysteresis in Miniaturized Linear Table Lubricated Withgrease)

  • 안성우;정영훈;송창규
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.761-766
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    • 2013
  • A precision linear motion table plays a crucial role in manufacturing systems used in various industries such as machine tools, semiconductors, and nanofabrication. In particular, one of the most typical mechanisms for a linear motion table is to use a ballscrew and LM guides. However, this mechanism is inevitably influenced by friction because of the relative motion in its joint regions. One of the most complex phenomena in friction is the hysteresis behavior of dynamic friction, which was compared with the steady dynamic friction that was presented using a Stribeck curve in this study. Therefore, we investigated the dynamic friction and its hysteresis behavior using a miniaturized linear table equipped with a ballscrew and LM guides that were lubricated with grease. Subsequently, it could be seen that hysteresis could be considered a time delay after zero-velocity crossing and that it was influenced by acceleration.

확률마찰특성을 갖는 비선형 기계시스템을 위한 지능형 온라인 제어시스템 (Intelligent Online Control for Nonlinear Mechanical Systems with Random Friction Effect)

  • 조현철;이권순
    • 전기학회논문지
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    • 제56권12호
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    • pp.2226-2232
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    • 2007
  • This paper presents online neural control approach for nonlinear mechanical systems with random friction nature. We construct neural auxiliary control to compensate a control error in online for overcoming friction effect which reduces control performance in real-time implementation. Friction dynamics is estimated by using online least square(LS) method, which is utilized for online learning of the neural network. We accomplish computer simulation for evaluating the proposed control approach comparing offline control method to demonstrate its superiority.

증발 코팅법으로 증착된 광유와 실리콘 오일 윤활제의 마찰 저감 특성 (Friction Reduction Properties of Evaporation Coated Petroleum and Silicone Oil Lubricants)

  • 유신성;김대은
    • 한국정밀공학회지
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    • 제30권8호
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    • pp.864-869
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    • 2013
  • As the size of mechanical components decreases, capillary forces and surface tension become increasingly significant. A major problem in maintaining high reliability of these small components is that of large frictional forces due to capillary action and surface tension. Unlike the situation with macro-scale systems, liquid lubrication cannot be used to reduce friction of micro-scale components because of the excessive capillary and drag forces. In this work, the feasibility of using evaporation to coat a thin film of organic lubricant on a solid surface was investigated with the aim of reducing friction. Petroleum and silicone oils were used as lubricants to coat a silicon substrate. It was found that friction could be significantly reduced and, furthermore, that the effectiveness of this method was strongly dependent on the coating conditions.

Modification of Thin Film Friction and Wear Models with Effective Hardness

  • Kim, Chang-Lae;Kim, Hae-Jin
    • Tribology and Lubricants
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    • 제36권6호
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    • pp.320-323
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    • 2020
  • Thin film coatings are commonly exploited to minimize wear and optimize the frictional behavior of various precision mechanical systems. The enhancement of thin film durability is directly related to the performance maximization of the system. Therefore, a fine approach to analyze the thin film wear behavior is required. Archard's equation is a representative and well-developed law that defines the wear coefficient, which is the probability of creating wear particles. A ploughing model is a commonly used model to determine the friction force during the abrasive contact. The equations demonstrate that the friction force and wear coefficient are inversely proportional to the hardness of the material. In this study, Archard's equation and ploughing models are modified with an effective hardness to minimize the gap between the experimental and numerical results. It is noted that the effective hardness is the hardness variation with respect to the penetration depth owing to the substrate effect. The nanoindentation method is utilized to characterize the effective hardness of Cu film. The wear coefficient value considering the effective hardness is more than three times higher than that without considering the effective hardness. The friction force predicted with the effective hardness agreed better with the results obtained directly from the friction force detecting sensor. This outcome is expected to improve the accuracy of friction and wear amount predictions.

마찰 스프링을 이용한 주퇴복좌기 설계 연구 (Study on Designing Recoil System with Friction Springs)

  • 김영선;김성수;차기업;노명규
    • 대한기계학회논문집A
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    • 제35권4호
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    • pp.367-374
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    • 2011
  • 마찰 스프링은 부하가 가해질 때와 가해지지 않을 때 서로 다른 특성을 가지고 있다. 마찰스프링의 이러한 특성으로 인해 충격 시스템에 주로 사용된다. 본 논문에서는 마찰 스프링을 포함한 발사장치의 주퇴복좌기 설계 연구가 수행되었다. 마찰 스프링의 강성을 결정하기 위해서는 충격량과 운동량 관계를 고려한 단순한 발사장치 모델의 운동방정식이 개발되었다. 발사장치의 동적 거동시뮬레이션 결과에 기초하여, 주퇴복좌 시스템의 마찰 스프링의 지름을 결정하였다.

스파이럴 그루브가 가공된 스풀밸브의 윤활 특성 연구 (A Study on the Lubrication Characteristics of Spool Valve with Spiral Groove)

  • 홍성호;손상익;김경웅
    • Tribology and Lubricants
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    • 제28권6호
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    • pp.303-314
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    • 2012
  • In this research, spool valves with spiral grooves are suggested and their lubrication characteristics are investigated by numerical analysis. The three-dimensional flow field is obtained by solving the Navier-Stokes equations in dimensionless form, so that the performance variables such as lateral force, friction force and volume flow rate are determined. Also, the lubrication characteristics of spool valves with spiral grooves are compared with those with typical grooves under variable working conditions. It is shown that spool valves with spiral grooves can get better performance in aspect of mitigation of uneven pressure distribution surrounding spool. Moreover, it is found that the minimum distance between spool edges and grooves, the type of spiral groove, and the groove angle have noticeable effect on the lubrication characteristics.

Performance assessment of an ultraprecision machine tool positioning system with a friction drive

  • Song Chang-Kyu;Shin Young-Jae;Lee Hu-sang
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권3호
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    • pp.8-12
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    • 2005
  • The positioning system for an ultra precision machine tool must be accurate to the order of a nanometer. Various feed drive devices have been proposed to achieve this resolution; currently, most attention is directed towards hydrostatic lead screws and friction drives. It has been reported that a positioning resolution accurate to an angstrom can be achieved using a twist-roller friction drive. Therefore, we manufactured an ultra precision positioning system driven by a twist-roller friction drive and assessed its performance when defining problems and finding solutions. Our study showed that the twist-roller friction drive is mechanically suitable for ultra precision positioning, but some considerations are required to obtain a higher resolution.