• 제목/요약/키워드: mechanical stress relieving treatment

검색결과 11건 처리시간 0.027초

파이프 용접에서 기계적 잔류응력 이완법에 관한 연구 (A Study on Mechanical Stress Relleving in a Butt-Welded Pipe)

  • 양영수
    • Journal of Welding and Joining
    • /
    • 제14권1호
    • /
    • pp.75-81
    • /
    • 1996
  • The heat transfer and thermal stress-distribution were numerically determined by using the finite element method for a butt-welded pipe. A mechanical stress relieving(MSR) treatment which has been frequently used in the fabrication of pressure vessels instead of the post weld heat treatment (PWHT) was also simulated to investigate its effect of reducing the residual stress in the welded zone by a mechanical loading.

  • PDF

응력제거 열처리가 60kg/mm2급 조질 고장력강의 용접부 미세조직과 기계적 특성에 미치는 영향 (The Influence of Stress Relieving on Microstructures and Mechanical Properties of Weld Metal in 60kg/mm2 Quenched and Tempered High Strength Steel)

  • 김은석;정인상;박경채
    • 열처리공학회지
    • /
    • 제6권3호
    • /
    • pp.144-151
    • /
    • 1993
  • For the purpose of studying the influence of stress relieving on microstructures and mechanical properties of weld metal, manual arc welding, onepole and twopole submerged arc welding were accomplished on $60kg/mm^2$ quenched and tempered high strength steel. After stress relieving, a lot of carbides were precipitated, developed and subsequently coarsened at the grain boundaries and within matrix due tn multiple tempering effect in manual arc welding, resulting in deterioated toughness. Meanwhile pearlite and cementite films were spheroidized and shortened in submerged arc welding, resulting in improved considerable toughness. It was observed that main effect of stress relieving was to reduce solut supersaturation by nucleation and growth of carbide precipitates, and stress relieving led to some reduction in the yield and tensile strenath but did not significantly affect elongation.

  • PDF

제조공정에 따른 강종별 잔류응력 특성에 관한 연구; AISI 1536V, AISI A387 (A Study on the Characteristics of Residual Stress in the Manufacturing Process of AISI 1536V and AISI A387)

  • 황성국;문정수;김한주
    • 한국기계가공학회지
    • /
    • 제19권9호
    • /
    • pp.100-106
    • /
    • 2020
  • This study analyzes the residual stress of AISI 1536V for an engine shaft of the shipbuilding industry and AISI A387 for a reactor shell of the chemical refining industry by the hole drilling method with a strain gauge rosette, which transforms fine mechanical changes into electrical signals. Tensile residual stress is generated in the forging and heat treatment process because specimens are affected by thermal stress and metal transformation stress. In the heat treatment process, the residual stress of AISI A387 is almost 170% the yield strength at 402 MPa. Since during the machining process, variable physical loads are applied to the material, compressive residual stress is generated. Under the same condition, the mechanical properties greatly affect the residual stress during the machining process. After the stress-relieving heat treatment process, the residual stress of AISI A387 is reduced below the yield strength at 182 MPa. Therefore, it is necessary to control the temperature, avoid rapid heat change, and select machining conditions depending on the mechanical properties of materials during manufacturing processes. In addition, to sufficiently reduce the residual stress, it is necessary to study the optimum condition of the stress-relieving heat treatment process for each material.

선택적 레이저 용융 공정으로 제조된 AISI 316L 합금의 인장 및 충격 인성 특성에 미치는 응력 완화 열처리의 영향 (Effect of Stress Relieving Heat Treatment on Tensile and Impact Toughness Properties of AISI 316L Alloy Manufactured by Selective Laser Melting Process)

  • 양동훈;함기수;박순홍;이기안
    • 한국분말재료학회지
    • /
    • 제28권4호
    • /
    • pp.301-309
    • /
    • 2021
  • In this study, an AISI 316 L alloy was manufactured using a selective laser melting (SLM) process. The tensile and impact toughness properties of the SLM AISI 316 L alloy were examined. In addition, stress relieving heat treatment (650℃ / 2 h) was performed on the as-built SLM alloy to investigate the effects of heat treatment on the mechanical properties. In the as-built SLM AISI 316 L alloy, cellular dendrite and molten pool structures were observed. Although the molten pool did not disappear following heat treatment, EBSD KAM analytical results confirmed that the fractions of the low- and high-angle boundaries decreased and increased, respectively. As the heat treatment was performed, the yield strength decreased, but the tensile strength and elongation increased only slightly. Impact toughness results revealed that the impact energy increased by 33.5% when heat treatment was applied. The deformation behavior of the SLM AISI 316 L alloy was also examined in relation to the microstructure through analyses of the tensile and impact fracture surfaces.

Fe-Co기 고인성 고강도강의 반복 열처리 거동 - Part 1. 조직제어 (The Repeat Heat Treatment Behavior of Double Remelted Fe-Co Ultra-high Strength Steel. - Part. 1 Microstructure Control)

  • 윤보희;박경태;이태혁;김재훈;김홍규;이성;이종현
    • 한국주조공학회지
    • /
    • 제32권1호
    • /
    • pp.32-37
    • /
    • 2012
  • In this study, microstructural evaluation was carried out on secondary hardening type ultrahigh strength steel, Fe-Co-Ni composition. This paper as a first part of whole research presented the microstructural behavior by cyclic heat treatment. The cyclic heat treatment method includes normalizing, stress relieving, solution treatment and aging. Especially, solution treatments performed triple times to get maximized solution hardening. Phase transformation and microstructure were observed by using optical microscope (OM), Electron back-scattered diffraction (EBSD) and X-ray stress analyzer. During the triple solution treatment, size of grain boundary was dramatically decreased by generating a packet from the martensite transformation of residual austenite in the inner part of grain, whereas the hardness increase was not significant.

주철(鑄鐵)의 열처리조건(熱處理條件)에 의한 조직(組織) 및 기계적(機械的) 성질(性質)에 관(關)한 연구(硏究)(1) (Influence of Heat Treatment on the Structures and Mechanical Properties of Cast Irons.)

  • 김홍범;최창옥
    • 한국주조공학회지
    • /
    • 제2권2호
    • /
    • pp.10-17
    • /
    • 1982
  • This study has been carried out to determine the change of mechanical properties and microstructures by the heattreatment to relieve the residual stresses for gray cast irons. The results have been obtained from the experiment as follows; 1) The annealing above $600^{\circ}C$ for the stress relieving of gray cast iron decrease the tensile strength and hardness 2) The decrease reates of tensile strength and hardness of gray cast iron after annealing above $600^{\circ}C$ are increased with increasing the holding time. 3) The gray cast iron containing the elements of Mn, Cr has increased the heating temperature for the decrease of tensile strength and hardness. 4) The decrease of mechanical properties by annealing are assumed that the formation of ferrite takes placed from the decomposition of eutectoid cementite in the matrix.

  • PDF

냉간 굽힘 가공된 곡관의 인장물성치 예측 (Estimation of Tensile Properties of Pipe Bends Manufactured by Cold-Bending)

  • 김진원;이미연;이사용
    • 대한기계학회논문집A
    • /
    • 제36권9호
    • /
    • pp.1059-1064
    • /
    • 2012
  • 본 연구에서는 냉간 굽힘 후 잔류응력 제거 열처리된 곡관에서 기계적물성치를 파악하기 위해서, 냉간 굽힘과 잔류응력 제거 열처리를 모사한 모사시편을 이용하여 인장시험을 수행하였다. 시험 결과로부터 냉간 가공 후 잔류응력 제거 열처리를 수행할지라도 재료의 강도는 냉간 가공 전에 비해 증가하고 연성은 감소되는 것을 확인하였다. 또한, 강도 증가와 연성 감소는 냉간 가공시 적용된 변형률이 클수록 심화되었다. 따라서, 냉간 굽힘시 변형이 크게 발생하는 곡관의 외호부와 내호부는 직관에 비해 강도는 높고 연성은 낮을 것으로 예측되며, 곡관의 측면은 굽힘 가공 전의 직관과 유사한 기계적물성치를 보일 것으로 예측되었다.

Improvement of Chloride Induced Stress Corrosion Cracking Resistance of Welded 304L Stainless Steel by Ultrasonic Shot Peening

  • Hyunhak Cho;Young Ran Yoo;Young Sik Kim
    • Corrosion Science and Technology
    • /
    • 제23권4호
    • /
    • pp.266-277
    • /
    • 2024
  • Due to its good corrosion and heat resistance with excellent mechanical properties, 304L stainless steel is commonly used in the fabrication of spent nuclear fuel dry storage canisters. However, welds are sensitive to stress corrosion cracking (SCC) due to residual stress generation. Although SCC resistance can be improved by stress relieving the weld and changing the chloride environment, it is difficult to change corrosion environment for certain applications. Stress control in the weld can improve SCC resistance. Ultrasonic shot peening (USP) needs further research as compressive residual stresses and microstructure changes due to plastic deformation may play a role in improving SCC resistance. In this study, 304L stainless steel was welded to generate residual stresses and exposed to a chloride environment after USP treatment to improve SCC properties. Effects of USP on SCC resistance and crack growth of specimens with compressive residual stresses generated more than 1 mm from the surface were studied. In addition, correlations of compressive residual stress, grain size, intergranular corrosion properties, and pitting potential with crack propagation rate were determined and the improvement of SCC properties by USP was analyzed.

스프링용 Ti-3Al-8V-6Cr-4Mo-4Zr 타이타늄 합금의 시효열처리 최적화 (Aging Treatment Optimization of Ti-3Al-8V-6Cr-4Mo-4Zr Alloy for Spring Application)

  • 윤창석;박양균;김종형;이수창;이동근
    • 열처리공학회지
    • /
    • 제30권6호
    • /
    • pp.279-284
    • /
    • 2017
  • Mechanical properties of titanium alloy can be improved by controlling microstructure through heat treatment. In this study, Ti-3Al-8V-6Cr-4Mo-4Zr metastable beta titanium alloy, was controlled for excellent mechanical property and sound formability through various high temperature heat treatment and aging conditions and the optimum heat treatment conditions were determined. The specimens were heat-treated at $950^{\circ}C$, followed by various aging treatments from $430^{\circ}C$ to $500^{\circ}C$ for 1 to 24 h. As aging temperature and holding time increased, hardness increased by ${\beta}^{\prime}$ phase formation and precipitation of secondary ${\alpha}$ phase in ${\beta}$ matrix. However, the optimum aging temperature and holding time for mechanical properties were at $450{\sim}470^{\circ}C$ for 8~16 hr. Hardness values of the specimen aged at $450^{\circ}C$ for 8 h were found to be the highest. These results can be effectively applied to fabrication of spring with better formability and mechanical property.

발전기용 오스테나이트계 18Mn-18Cr 고질소강의 제조와 인장강도 예측 (Prediction of Tensile Strength of High-Nitrogen 18Mn-18Cr Austenitic Steels for Generator Retaining Ring)

  • 황병철;이태호
    • 한국재료학회지
    • /
    • 제23권9호
    • /
    • pp.483-488
    • /
    • 2013
  • Over the past few decades, high-nitrogen austenitic steels have steadily received greater attention since they provide a unique combination of high strength and ductility, good corrosion resistance, and non-magnetic properties. Recently, highnitrogen 18Mn-18Cr austenitic steels with enhanced strength have been developed and widely used for generator retaining rings in order to prevent the copper wiring from being displaced by the centrifugal forces occurring during high-speed rotation. The high-nitrogen austenitic steels for generator retaining ring should be expanded at room temperature and then stress relief annealed at around $400^{\circ}C$ to achieve the required mechanical properties. In this study, four kinds of high-nitrogen 18Mn-18Cr austenitic steels with different nitrogen content were fabricated by using a pressurized vacuum induction melting furnace, and then the effects of nitrogen content, cold working, and stress relieving on tensile properties were investigated. The yield and tensile strengths increased proportionally with increasing nitrogen content and cold working, and they further increased after stress relieving treatment. Based on these results, a semi-empirical equation was proposed to predict the tensile strength of highnitrogen 18Mn-18Cr austenitic steels for generator retaining rings. It will be a useful for the effective fabrication of high-nitrogen 18Mn-18Cr austenitic steels for generator retaining rings with the required tensile properties.