• 제목/요약/키워드: mechanical device

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대형 항공부품용 5축 가공기에서의 예측정비에 관한 연구 (A Study on the Predictive Maintenance of 5 Axis CNC Machine Tools for Cutting of Large Aircraft Parts)

  • 박철순;배성문
    • 산업경영시스템학회지
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    • 제43권4호
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    • pp.161-167
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    • 2020
  • In the process of cutting large aircraft parts, the tool may be abnormally worn or damaged due to various factors such as mechanical vibration, disturbances such as chips, and physical properties of the workpiece, which may result in deterioration of the surface quality of the workpiece. Because workpieces used for large aircrafts parts are expensive and require strict processing quality, a maintenance plan is required to minimize the deterioration of the workpiece quality that can be caused by unexpected abnormalities of the tool and take maintenance measures at an earlier stage that does not adversely affect the machining. In this paper, we propose a method to indirectly monitor the tool condition that can affect the machining quality of large aircraft parts through real-time monitoring of the current signal applied to the spindle motor during machining by comparing whether the monitored current shows an abnormal pattern during actual machining by using this as a reference pattern. First, 30 types of tools are used for machining large aircraft parts, and three tools with relatively frequent breakages among these tools were selected as monitoring targets by reflecting the opinions of processing experts in the field. Second, when creating the CNC machining program, the M code, which is a CNC auxiliary function, is inserted at the starting and ending positions of the tool to be monitored using the editing tool, so that monitoring start and end times can be notified. Third, the monitoring program was run with the M code signal notified from the CNC controller by using the DAQ (Data Acquisition) device, and the machine learning algorithms for detecting abnormality of the current signal received in real time could be used to determine whether there was an abnormality. Fourth, through the implementation of the prototype system, the feasibility of the method proposed in this paper was shown and verified through an actual example.

Effectiveness and Technical Considerations of Solitaire Platinum 4×40 mm Stent Retriever in Mechanical Thrombectomy with Solumbra Technique

  • Yi, Ho Jun;Sung, Jae Hoon;Lee, Dong Hoon;Song, Seung Yoon
    • Journal of Korean Neurosurgical Society
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    • 제64권1호
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    • pp.30-38
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    • 2021
  • Objective : The Solitaire Platinum 4×40 mm stent retriever contains radiopaque markers with a long length. We evaluated the effect of Solitaire Platinum 4×40 mm stent retriever in Solumbra technique thrombectomy, and compared it with shorter Solitaire stent retrievers. Methods : A total of 70 patients who underwent Solumbra technique thrombectomy with equal diameter (4 mm) and different length (40 vs. 20 mm) Solitaire stent retrievers were divided into two groups : the Solitaire Platinum 4×40 mm stent (4×40) group and the Solitaire FR 4×20 mm stent or Solitaire Platinum 4×20 mm stent (4×20) group. The clinical outcomes, Thrombolysis in Cerebral Infarction score, the first pass reperfusion status, and complications were evaluated and compared between the two groups. Multivariate analysis was performed to evaluate the predictive factors for reperfusion and complete reperfusion from the first pass. Results : Higher first-pass reperfusion and complete reperfusion were achieved in the 4×40 group (68.0% and 48.0%) than in the 4×20 group (46.7% and 33.3%; p=0.004 and 0.007, respectively). In multivariate analysis, radiopaque device and longer stent retriever were correlated with first-pass reperfusion (p=0.014 and 0.008, respectively) and first-pass complete reperfusion (p=0.022 and 0.012, respectively). Conclusion : Our study demonstrated the usefulness of the Solitaire Platinum 4×40 mm stent retriever, which led to higher first-pass reperfusion and complete reperfusion rates than the Solitaire FR 4×20 mm stent or the Solitaire Platinum 4×20 mm stent, especially in Solumbra technique thrombectomy.

Impregnated Bit의 형상 최적화에 관한 연구 (A Study on Shape Optimization of Impregnated Bit)

  • 염광욱
    • 한국산학기술학회논문지
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    • 제22권6호
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    • pp.60-66
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    • 2021
  • 광물자원의 개발 적합성을 가늠하기 위하여 굴착 장비로 지반 굴착을 통하여 코어를 채취한다. 코어를 채취하기 위해서는 시추장비의 가장 앞부분에 굴착을 위한 비트를 설치하여 직접지반을 굴착한다. 굴착을 진행 중에 드릴 비트는 지반과 직적접인 마찰로 인하여 국부에 응력을 받게 된다. 또한 마찰로 인하여 드릴 비트의 파손이 발생할 수 있기 때문에 지반의 조건에 따라 적합한 비트의 사용이 요구된다. 따라서 본 논문에서는 시추장비에 일반적으로 사용되는 세립비트를 기준으로 현재 개발 되어있는 비트의 모델을 이용하여 각각 이종재료와 동종재료의 보강재를 삽입한 새로운 비트 모델의 형상 및 재질을 비교·분석하였다. 그리고 세립비트의 형상을 각각의 형태로 모델링하여 절삭에 필요한 경도 및 항절력을 이론적 수식을 이용하여 계산하여 적합성을 확인하였다. 또한 기존의 모델과 새로운 형태의 설계모델을 Amsys Program을 이용하여 FEM해석을 실시하여 응력과 변형률을 계산한 결과, 응력이 1.92E+7Pa, 변형율 9.6E-5m/m인 응력과 변형율이 최소화된 새로운 모델을 설계하였고 그에 따른 세립비트 형상 및 구조의 최적화 설계를 진행하였다.

풋 밸브가 적용된 지열 천공 DTH 해머의 성능 특성에 대한 실험적 연구 (Experimental Study on the Performance Characteristics of Geothermal DTH Hammer with Foot Valve)

  • 조민재;심정보;김영원
    • 한국지열·수열에너지학회논문집
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    • 제17권1호
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    • pp.14-22
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    • 2021
  • Drilling equipment is an essential part used in various fields such as construction, mining, etc., and it has drawn increasing attention in recent years. The drilling method is generally divided into three types. There are a top hammer method that strikes on the ground, a DTH (Down-The-Hole) method that directly strikes a bit in an underground area, and a rotary method that drills by using rotational force. Among them, the DTH method is most commonly used because it enables efficient drilling compared to other drilling methods. In the conventional DTH hammer, the valve between the piston and the bit is opened and closed using a face to face method. In order to improve the power of the DTH hammer, a DTH hammer with foot valve which is capable of instantaneous opening and closing is used in the drilling field. In this study, we designed a lab-scale DTH hammer with the foot valve, and manufactured an evaluation device for the experiment of the DTH hammer. In addition, we analyzed the performance of the DTH hammer adopted with foot valve according to the pressure range of 3-10 bar. As a result, the internal pressure distribution in the DTH hammer was experimentally analyzed, and then, the movement of the piston according to the pressure was predicted. We believe that this study provides the useful results to explain the performance characteristics of the DTH hammer with the foot valve.

고희석 SiH4 가스를 이용하여 증착한 저온 PECVD 실리콘 질화물 박막의 기계적, 전기적 특성연구 (Characteristics of Low Temperature SiNx Films Deposited by Using Highly Diluted Silane in Nitrogen)

  • 노길선;금기수;홍완식
    • 대한금속재료학회지
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    • 제50권8호
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    • pp.613-618
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    • 2012
  • We report on electrical and mechanical properties of silicon nitride ($SiN_x$) films deposited by a plasma enhanced chemical vapor deposition (PECVD) method at $200^{\circ}C$ from $SiH_4$ highly diluted in $N_2$. The films were also prepared from $SiH_4$ diluted in He for comparison. The $N_2$ dilution was also effective in improving adhesion of the $SiN_x$ films, fascilitating construction of thin film transistors (TFTs). Metal-insulator-semiconductor (MIS) and Metal-insulator-Metal (MIM) structures were used for capacitance-voltage (C-V) and current-voltage (I-V) measurements, respectively. The resistivity and breakdown field strength of the $SiN_x$ films from $N_2$-diluted $SiH_4$ were estimated to be $1{\times}10^{13}{\Omega}{\cdot}cm$, 7.4 MV/cm, respectively. The MIS device showed a hysteresis window and a flat band voltage shift of 3 V and 0.5 V, respectively. The TFTs fabricated by using these films showed a field-effect mobility of $0.16cm^2/Vs$, a threshold voltage of 3 V, a subthreshold slope of 1.2 V/dec, and an on/off ratio of > $10^6$.

이동형 전산화단층촬영장치의 기본 안전 및 필수 성능 기준을 마련하기 위한 연구 (A Study on Establishment of Basic Safety and Essential Performance Criteria of Mobile Computed Tomography)

  • 김은혜;박혜민;김정민
    • 대한방사선기술학회지:방사선기술과학
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    • 제44권3호
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    • pp.261-267
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    • 2021
  • As the number of Coronavirus Disease-19 (COVID-19) patients increases in a global pandemic situation, the usefulness of mobile computed tomography (CT) is gaining attention. Currently, mobile CT follows the basic safety and essential performance evaluation criteria of whole-body or limited-view X-ray CT in order to obtain device approval and evaluation in the Republic of Korea. Unlike stationary CT, mobile CT is not operated in shielded areas but rather areas such as intensive care units, operating rooms, or isolation rooms. Therefore, it requires a different basic safety and essential performance evaluation standard than stationary CT. In this study, four derived basic safety evaluation criteria related to electrical, mechanical, and radiation safety were included (dose indication test, protection against stray radiation, safety measures against excessive X-rays, half-value layer measurement); and seven essential performance evaluation criteria were included (tube voltage accuracy, mAs accuracy, radiation dose reproducibility, CT number of water, noise, uniformity, and spatial resolution); total eleven basic safety and essential performance evaluation criteria were selected. This study aims to establish appropriate basic safety and essential performance evaluation criteria for simultaneously obtaining images with diagnostic value and reducing the exposure of nearby patients, medical staff, and radiologic technologists during the use of mobile CT.

광섬유와 LED를 활용한 마카쥬(marquage) 기법의 스마트 토트백 개발 (Development of Smart Tote Bags with Marquage Techniques Using Optical Fiber and LEDs)

  • 박진희;김상진;김주용
    • 패션비즈니스
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    • 제25권1호
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    • pp.51-64
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    • 2021
  • The purpose of this study was to develop smart bags that combining fashion-specific trends and smart information technologies such as light-emitting diodes(LED) and optic fibers by grafting marquage techniques that have recently become popular as part of eco-fashion. We applied e-textiles by designing leather tote bags that could show off LED luminescence. A total of two tote bags, a white-colored peacock design and a black-colored paisley design, divided the LED's light-emitting method into two types, incremental lighting and random light-emission to suit each design, and the locations of the optical fibers were also reversed depending upon the design. The production of circuits for the LEDs and optical fibers was based on the design, and a flexible conductive fabric was laser-cut instead of wire line and attached to the circuit-line location. A separate connector was underwent three-dimensional(3D)-modeling and was connected to high-luminosity LEDs and optic fiber bundles. The optical fiber logo part expressed a subtle image using a white-colored LED, which did not offset the LED's sharp luminous effects, suggesting that using LEDs with fiber optics allowed for the expression of each in harmony without being heterogeneous. Overall, the LEDs and fiber optic fabric were well-harmonized in the fashion bag using marquage techniques, and there was no sense of it being a mechanical device. Also, the circuit part was made of conductive fabric, which is an e-textile product that feels the same as a thin, flexible fabric. The study confirmed that the bag was developed as a smart wearable product that could be used in everyday life.

온도, 속도, 그리고 하중 변화에 따른 볼 베어링용 그리스의 수명평가 (Life Evaluation of Grease for Ball Bearings According to Temperature, Speed, and Load Changes)

  • 손정훈;김세웅;최병호;이승표
    • Tribology and Lubricants
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    • 제37권1호
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    • pp.7-13
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    • 2021
  • Ball bearing is a device that supports and transmits a load acting on a rotating shaft, and it is a type of rolling bearings that uses the rolling friction of the balls by inserting balls between the inner ring and the outer ring. Grease, which is prepared by mixing a thickener with a base oil, is a lubricant commonly used in bearings and has the advantage of a simple structure and easy handling. Bearings are increasingly being used in high value-added products such as semiconductors, aviation, and robots in the era of the 4th industrial revolution. Accordingly, there is an increasing demand for bearing grease. The selection of grease is an important factor in the bearing design. Therefore, a study must be conducted on the grease life evaluation to select an appropriate grease according to operating conditions such as a high temperature, high rotational speed, and high load. In this study, we evaluate the life of ball-bearing grease according to various operating conditions, namely, temperature, speed, and load changes. For this, we develop and theoretically verify a grease life test machine for ball bearings. We conduct a life test of grease according to various operating conditions of bearings and predict the grease life with a 10% and 50% failure probability using the Weibull analysis. In addition, we analyze the oxide characteristics of the grease over time using the Fourier transform infrared spectroscopy and the deterioration characteristics of the grease using the carbonyl index.

엔진 관성력과 피칭모멘트 저감을 위한 밸런스샤프트의 동역학 설계 (Dynamic Analysis Design of Balance Shaft for Reducing Engine Inertia Force and Pitching Moment)

  • 김병준;부광석;김흥섭
    • 한국융합학회논문지
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    • 제13권4호
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    • pp.307-313
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    • 2022
  • 차량 실내소음이 엔진의 고출력화와 경량화로 인해 더욱 심각해져 엔진진동의 저감의 중요성이 높아지고 있다. 최근 엔진진동 저감의 대표적인 방법으로 밸런스샤프트 부착이 제시되고 있다. 밸런스샤프트는 피스톤과 콘로드 등의 왕복운동에서 발생하는 진동을 임의의 편심질량을 이용하여 상쇄시키는 장치이다. 따라서 밸런스샤프트는 연비향상 및 차량의 승차감을 동시에 향상시킬 수 있다. 본 논문은 엔진구조로 인해 발생하는 관성력을 유도하고 이를 상쇄하기 위한 밸런스샤프트의 불평형량과 형상을 제시한다. 제시된 두가지 형상의 밸런스샤프트를 ADAMS 다물체동역학 모델로 구현하고, 이를 동역학 시뮬레이션을 통해 실제 거동상태에서의 관성력의 저감을 확인하였다.

파력에너지 변환을 위한 선형발전기의 최적 설계 방법 (An Optimal Design Method of a Linear Generator for Conversion of Wave Energy)

  • 김정윤;김병수
    • 한국전자통신학회논문지
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    • 제16권6호
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    • pp.1195-1204
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    • 2021
  • 본 논문에서는 반응 표면 분석을 이용하여 파력 발전기의 최적 설계 방법을 제안한다. 특히 제안한 방법에서는 파도의 수직 운동을 직접 전기 에너지로 변환하기 위한 선형 운동 가능한 선형발전기를 선택함으로써 기계적 손실을 줄인다. 따라서 에너지 변환 효율 향상을 위해 느린 파 상태에서도 구동 장치에 작용하는 여자력을 계산하고 슬롯과 극의 비율로 권선 과정을 결정한다. 또한 발전기의 성능에 중요한 영향을 미치는 고정자와 변환기의 형상 인자를 도출하기 위해 회귀분석을 사용한다. 반응 표면 분석을 통해 최적의 설계 변수를 선정하고, 분석 결과를 활용하여 효율적인 실험 설계를 위한 최적화 방법을 제시한다. 마지막으로, 모의 실험 결과를 통해 제안한 방법의 타당성을 검증한다.