• Title/Summary/Keyword: mechanical design

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Axiomatic Design of a Beam Adjuster for Laser Marker (레이저 마커용 빔 정렬장치의 공리적 설계)

  • Sin, Gwang-Seop;Lee, Jeong-Uk;Park, Gyeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1727-1735
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    • 2002
  • The usage of beam scanning type laser marker is rapidly increasing in the field of semiconductor equipment. A device called ″beam adjuster″ is employed to adjust the visible diode laser, which points the marking position for various setting. The device is very sensitive to manufacturing tolerance and assembly condition. Axiomatic approach has been applied to the design of the device. An existing design is analyzed based on the Independence Axiom. The existing design is found to violate the axiom. Two new designs are proposed to satisfy the Independence Axiom. The Information Axiom is utilized to evaluate the designs. A design is selected to have the minimum information content. The significance of this research is that a full cycle of axiomatic design is applied to a real engineering product.

On the Design of the Latch Mechanism for Wafer Containers in a SMIF Environment

  • Lee, Jyh-Jone;Chen, Dar-Zen;Pai, Wei-Ming;Wu, Tzong-Ming
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2025-2033
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    • 2006
  • This paper presents, the design of a latch mechanism for wafer containers in a standard mechanical interface environment. For an integrated circuits fabrication factory, the standard mechanical interfaced wafer container is an effective tool to prevent wafers from particle contamination during wafer storage, transporting or transferring. The latch mechanism inside the container door is used to latch and further seal the wafer container for safety and air quality. Kinematic characteristics of the mechanism are established by analyzing the required functions of the mechanisms. Based on these characteristics, a methodology for enumerating feasible latch mechanisms is developed. New mechanisms with one degree-of-freedom and up to five links are generated. An optimum design is also identified with respect to the criteria pertinent to the application. The computer-aided simulation is also built to verify the design.

A Study on the Decision Process of the Length Dimension of a Mechanical System (기계 시스템의 길이제원 결정과정에 관한 연구)

  • Cheon, G.J;Lee, J.H;Han, D.C
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.800-808
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    • 1997
  • Decision process for length dimension in the mechanical system design process has been studied with a washing machine transmission as a model. The results are, (i) the length dimensions of the non-shaft elements are independent of other elements, (ii) the length dimensions of the shaft elements are dependent on the dimensions of the non-shaft elements located inside and outside of that elements, (iii) the length dimensions of the inner shaft elements are dependent on those of the outer shaft elements located parallel, (iv) the length dimensions of the shaft elements located serial are independent of each other.

MOTION DESIGN OPTIMIZATION OF AUV DOUBLE HYDROFOIL FOR IMPROVEMENT OF THRUST AND EFFICIENCY (추력과 효율 향상을 위한 AUV Double Hydrofoil의 모션 최적설계)

  • So, H.K.;Jo, T.H.;Lee, Y.H.;Kim, J.S.;Han, J.H.;Koo, B.C.;Lee, D.H.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.78-85
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    • 2016
  • While most AUV researches have concerned about single hydrofoil, practical AUV's are generally operated with multiple hydrofoils. Double hydrofoil study attempts to evaluate thrust and efficiency with various flapping motions, and carries out design optimization using parametric analysis. Flow patterns such as vortex shedding and wake-body interaction are carefully investigated during design variable sensitivity analysis. The purpose of this design optimization is to find out the optimal motion that yields maximum thrust and efficiency. The design optimization employes several techniques such as table of orthogonal arrays, Kriging method, ANOVA analysis and MGA. Throughout this research, it is possible to find the optimal values of heaving ratio, heaving shift and pitch shift: Heaving ratio 0.950, heaving shift $23.120^{\circ}$ and pitch shift $89.991^{\circ}$ are found to be optimal values in double hydrofoil motions. Thrust and efficiency are 16.7% and 35.1% higher than existing AUV that did not consider nonlinear dependency of motion parameters. This results may offer an effective framework that is applicable to various AUV motion analyses and designs.

A Study on the Quality Improvement of Mechanical Drawing Notes Using Lean 6 Sigma Analysis (린 6시그마 분석을 통한 도면 주기 품질 향상 방안 연구)

  • Jeon, Yong Gu;Huh, Hyoung Jo;Lee, Seong Bae;Park, Hun Hyuk;An, Byung Guk
    • Journal of Korean Society for Quality Management
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    • v.48 no.3
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    • pp.381-393
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    • 2020
  • Purpose: The purpose of this study was to find useful solutions by analyzing causes and results about defects on mechanical drawing notes and provide an automated tool with solutions to mechanical engineers. Methods: The collected data for defects on mechanical drawing notes were from ongoing development and mass production projects. Various measurement methods were used based on the Lean 6 Sigma analysis such as Process analysis, C&E diagram and some statistical analysis. Results: The results of this study are as follows; The results of the Lean 6 Sigma analysis, the validity of the selected indicators for improving drawing notes quality was verified through the verification of cause variables. The strategy established to improve the mechanical drawing notes was reflected as an automated program, and the defects were within a manageable range and achieved target Sigma level. Conclusion: Through the application of the "Mechanical drawing notes automation tool", it is expected to resolve the "Voice of Customer, VOC" and "Voice of Business, VOB".

Impact Analysis of BIM Spread on Mechanical Design Process Based on Consciousness Survey among Japanese Mechanical Engineers

  • Hiyama, Kyosuke;Diao, Yunting;Kato, Shisuke;Koganei, Makoto
    • International Journal of High-Rise Buildings
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    • v.2 no.2
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    • pp.97-104
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    • 2013
  • Recently, the demand for Building Information Modeling (BIM) construction drawings and specifications has increased rapidly. Many countries have also started to implement BIM. The BIM implementation can change the design flow of buildings including high-rise buildings. Against this background, many companies are focusing on the development of BIM software. BIM involves a three-dimensional CAD program that can examine the placement of ductwork and machinery. It significantly increases the efficiency of a mechanical design through data unification using standard Industry Foundation Classes (IFC). In addition, BIM functions as a database to simplify the use of simulation technology for designing air-conditioning systems. To further develop BIM, it is important to know the expectations of mechanical engineers who will become frequent users of BIM in the future. A survey was conducted among Japanese mechanical engineers using a questionnaire to analyze the expectations of mechanical design using BIM. The results show that many respondents strongly recognize BIM as a three-dimensional CAD program. However they also expect that BIM can help the optimization of their design works and enhance design functionality by running simulations utilizing BIM.

Study on the Mix Design Method and the Mechanical Proerties of High-Strenght Lightweight Concrete (고강도-경량콘크리트의 배합설계 방안 및 역학적 특성에 관한 연구)

  • Gang, Hun
    • 레미콘
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    • no.7 s.72
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    • pp.29-41
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    • 2002
  • The purpose of this study is to investigarte the mix design method and the mechanical properties of High stength Lightweight Concrete (HSLC). In the experment, concrete mixing was conducted to select the optimum mix design for HSLC in laboratory. Also, concrete mixing in ready mix design. As a result, it is possible to establish the mix design of HSLC according to the using these experimental results ;the estimate equation for unit weight of HSLC. the relationship between W/C and compressive strength of HSLC and the fluidity of HSLC in the view of workability

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Expert Design Evaluation System for injection Molding

  • Kim, Sang-Gook;Huh, Yong-Jeong
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.1
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    • pp.62-75
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    • 2001
  • The design and manufacture of injection molded polymeric parts with desired properties is a costly process dominated by empiricism including repeated modification of actual tooling. This paper presents and expert design evaluation system which can predict the mechanical performance of a molded product and diagnose the design before the actual mold is machined. The knowledge-based system synergistically combines a rule-based expert system with CAE programs. An iterative boundary pressure reflection method(IBPR) is developed to automate the cavity filling simulation program and to predict thermo-mechanical properties of a molded part precisely. Mathematical models of weldline and frozen-in molecular orientation are established to determine the spatial variation of microstructural anisotropies of a molded part from the result of cavity filling simulation. The strength ellipse is devised as and index which represents th spatial distribution of the microstructural anisotropies of a molded part, Heuristic knowledge of injection molding, flow simulation, and mechanical performance prediction is formalized as rules of an expert consultation system. The expert system interprets the analytical results of the process simulation, predicts the performance, evaluates the design and generates recommendations for optimal design alternative.

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