• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.7 no.3
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• pp.110-117
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• 1998

A continuum-based configuration design sensitivity analysis method is developed for kinematically driven mechanical systems. The configuration design variable for mechanical systems is defined. The 3-1-3 Euler angle is employed as the orientation design variable. Kinematic admissibility conditions of configuration design change. Direct differentiation method is used to derive the governing equations of the design sensitivity. Numerical examples are presented to demonstrate the validity and effectiveness of the proposed method.

• Transactions of the Korean Society of Automotive Engineers
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• v.14 no.1
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• pp.25-30
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• 2006

This study is about an optimum design to improve the kinematic and compliance characteristics of a torsion-beam suspension system. The kinematic and compliance characteristics of an initial design of the suspension was obtained through a roll-mode analysis. The objective function was set to minimize within design constraints. The coordinates of the connecting point between the torsion-beam and the trailing arm were treated as design parameters. Since the torsion-beam suspension has large nonlinear effects due to kinematic and elastic motion, Genetic Algorithms were employed for the optimal design. The optimized results were verified through a double-lane change simulation using the full vehicle model.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.1
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• pp.130-136
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• 2017

The three-wheel pitching machine is a device that throws balls automatically instead of a pitcher and is used chiefly to train baseball players. The machine is abundantly used by people in indoor baseball grounds for baseball games. However, in Korea, foreign products are more popular because the efficiency of domestic products is poor as compared to that of the foreign ones. Therefore, a miniature pitching machine was manufactured to analyze and solve the problems of the existing machine. We added a feeder device to insert the balls in the machine and developed a smart phone application. The machine is easily controlled by a smart phone with bluetooth. While manufacturing the miniature, the existing problems were mitigated and the machine was redesigned for mass production. This study attempted to render the pitching machine more convenient and safer as a substitute for foreign pitching machines.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.9
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• pp.1083-1091
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• 2013

The design of missile require extremely small warheads that must be highly efficient and lethal. The penetration characteristics of each penetrator and the total number of penetrators on the warhead are obvious key factors that influence warhead lethality. The design of the penetrator shape and size are directly related to the space and weight of the warhead. The design of the penetrator L/D was directly related to the space and weight of the warhead. L and D are the length and the diameter of the projectile, respectively. The AUTODYN-3D code was used to study the effect of penetrator penetration. The objective of numerical analysis was to determine the penetration characteristics of penetrator produced by hypervelocity impacts under different initial conditions such as initial velocity, obliquity angle and L/D of penetrator. The residual velocity and residual mass were decreased with increasing initial impact velocity under $L/D{\leq}4$.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.11
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• pp.1331-1337
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• 2013

This study deals with the structural optimization of hybrid vertical-axis wind turbine blades using a response surface method (RSM). The structural analysis results suggest that the stress of hybrid vertical-axis wind turbine blades exceeds the yield strength. Optimization techniques are then applied to structural design to ensure a safe structure. First, the design factors that strongly influence the structural response are identified. The RSM was applied based on the design of experiments. The objective function and constraint terms set the weight and allowable stress, respectively. Furthermore, sensitivity analysis was conducted to indicate the effects of the design factors on the stress and weight. Finally, structural design was performed for the hybrid vertical-axis wind turbine blade.

• Journal of Sensor Science and Technology
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• v.30 no.6
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• pp.388-394
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• 2021

The conventional microelectromechanical system (MEMS) process has been used to fabricate sensors with high costs and high-volume productions. Emerging 3D printing can utilize various materials and quickly fabricate a product using low-cost equipment rather than traditional manufacturing processes. 3D printing also can produce the sensor using various materials and design its sensing structure with freely optimized shapes. Hence, 3D printing is expected to be a new technology that can produce sensors on-site and respond to on-demand demand by combining it with open platform technology. Therefore, this paper reviews three standard 3D printing technologies, such as Fused Deposition Modeling (FDM), Direct Ink Writing (DIW), and Digital Light Processing (DLP), which can apply to the sensor fabrication process. The review focuses on strain/load sensors having both sensing material features and structural features as well. NCPC (Nano Carbon Piezoresistive Composite) is also introduced as a promising 3D material due to its favorable sensing characteristics.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.1
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• pp.122-128
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• 2016

The purpose of this study was to develop improved strength of an arm and a boom on over-load environment, which causes damage in the initial design statement. To develop improved strength of an excavator front group, we calculated load conditions using the MATLAB program, and using these conditions, we performed a structural analysis of an excavator front group for the maximum digging force condition. Finally we performed a topology optimization to reduce weights of an arm and a boom, and we re-modeled an arm and a boom based on the topology design results and re-performed the structural analysis. The strength of the re-design is higher than the initial design but its weight is almost the same as the initial design.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.1
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• pp.100-107
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• 2017

3D printing is a technology that converts a computer-generated 3D model into a real object with additive manufacturing technology. A majority of 3D printing technologies uses one material, and this is considered a limitation. In this study, we developed a multi-material 3D printer by adopting dual resin vat and cleaning system with DLP (Digital Light Processing) 3D printing technology. The developed multi-material DLP 3D printer is composed of a manufacturing system, cleaning system, transporting system, and automatic resin recharging system. Various 3D structures were 3D printed with two materials, thus demonstrating the potential. Printing performance of the multi-material DLP 3D printer was studied by performing a comparative surface roughness test and tension test on specimens composed of one material as well as those composed of two materials.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.26 no.1
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• pp.108-113
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• 2017

In this paper, we proposed a three-dimensional(3D) scanning system based on laser vision technique for 3D model reconstruction. The proposed scanning system consists of line laser, camera, and turntable. We implemented the 3D scanning system using low quality elements. Although these are low quality elements, we reduced the 3D data reconstruction errors greatly using two methods. First, we developed a maximum brightness detection algorithm. This algorithm extracts the maximum brightness of the line laser to obtain the shape of the object. Second, we designed a new laser control device. This device helps to adjust the relative position of the turntable and line laser. These two methods greatly reduce the measuring noise. As a result, point cloud data can be obtained without complicated calculations.

• Journal of the Korean Society of Visualization
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• v.14 no.3
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• pp.46-50
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• 2016

The objective of the present study is to perform experiments for water filled cavity heated and cooled from the side at $Ra=8.5{\times}108$. This experiment can provide validation database of the standard k-${\varepsilon}$ turbulence model for single-phase turbulent natural convection which has been regarded as one of the important phenomena in nuclear safety. For the natural convection inside a cavity, temperature and velocity were obtained by thermometry and PIV (Particle Image Velocimetry) methods. These results would be used for validation of standard k-${\varepsilon}$ turbulence model.