• Title/Summary/Keyword: mechanical design

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THICKNESS OPTIMIZATION OF AN AUTOMOBILE BODY FOR NATURAL FREQUENCY MAXIMIZATION

  • Panganiban, Henry;Jang, Gang-Won;Chung, Tae-Jin;Choi, Young-Min
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.572-577
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    • 2007
  • The paper presents design optimization of an automobile body for dynamic stiffness improvement. The thicknesses of plates making-up the monocoque body of an automobile were employed as design variables for optimization and the objective was to increase the first torsional and bending natural frequencies. By allotting one design variable to each plate of the body, compared to previous works based on element-wise design variables, design space of optimization was reduced to a large extent and numerical instabilities such as checkerboard pattern was efficiently evaded. The method resulted to a considerable amount of increase in the automobile body's torsional and bending natural frequencies. Considering manufacturability of the optimized result, the converged values of plate thicknesses were approximated to commercially-available values by appropriately reflecting their design sensitivities.

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Sensitivity Analysis and Optimization of Nonlinear Vehicle Frame Structures (비선형 차체프레임구조물의 민감도해석 및 최적화)

  • Won, Chong-Jin;Lee, Jong-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.9
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    • pp.2833-2842
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    • 1996
  • This paper is to practice optimal rigidity design by the strain energy density estimation method for static buckling and sizing design sensitivity analysis for dynamic buckling of a nonlinear vehicle frame structure from those results. Using these sizing design sensitivity resutls, an optimization of a nonlinear vehicle frame structure with dynamic buckling constraint is carrried out with the graient projection method.

An analysis on the injection mold simulation of single cushion pact cosmetic container for the friendly-environment and high productivity (친환경 고생산성을 위한 단일 쿠션 팩트 내 화장품 용기의 사출 시뮬레이션 분석)

  • Jung, Sung-Taek;Kim, Seong-Hyun;Kim, Hyun-Jeong;Lee, Joong-Bae;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.12 no.2
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    • pp.51-56
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    • 2018
  • Generally, The women was used in the cosmetic cushion fact. It has developed with the consideration of manufacturing. In this study, we designed green-friendly and element parts lower and single cushion fact containers using a single material. Injection mold simulation were performed using on 3D design data. The injection mold simulation used the data (Injection time / Cooling time / Temperature / Pressure) in the injection mold parameters. In addition, the sink mark phenomenon in the simulation results is analyzed as a problem due to the thickness and further research is needed in the future.

Evaluation of Design Variants of Drive Mechanisms for a Neck Massager based on a Simplified Criterion (단순화된 기준에 기반한 경추안마기 구동부 설계안의 평가)

  • Park, Jung Hyun;Kim, Kwon Hee;Chae, Soo Won;Cho, Chang Hee
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.1
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    • pp.83-88
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    • 2015
  • At the early stages of engineering design, a number of design concepts may be suggested. With a great degree of freedom, making a good choice may be a challenge at this stage. In this study, a simplified evaluation criterion for design concepts is presented based on cost, simplicity and safety. Cost is estimated by the amount of materials and the required level of tolerance. Simplicity is represented by the number of parts, assembly steps, and fasteners. Safety is assessed by the level of potential failure. The proposed criterion is applied to an example design of driving mechanisms for cervical vertebrae massage machine.

Hydrodynamic design of an underwater hull cleaning robot and its evaluation

  • Lee, Man Hyung;Park, Yu Dark;Park, Hyung Gyu;Park, Won Chul;Hong, Sinpyo;Lee, Kil Soo;Chun, Ho Hwan
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.4 no.4
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    • pp.335-352
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    • 2012
  • An underwater hull cleaning robot can be a desirable choice for the cleaning of large ships. It can make the cleaning process safe and economical. This paper presents a hydrodynamic design of an underwater cleaning robot and its evaluation for an underwater ship hull cleaning robot. The hydrodynamic design process of the robot body is described in detail. Optimal body design process with compromises among conflicting design requirements is given. Experimental results on the hydrodynamic performance of the robot are given.

NUMERICAL ANALYSIS PROCEDURE FOR PREDICTING TEMPERATURE FIELD IN DESIGN OF AUTOMOTIVE FRICTION CLUTCH

  • LEE B.;CHO C.
    • International Journal of Automotive Technology
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    • v.7 no.1
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    • pp.61-68
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    • 2006
  • In design of the friction clutches of automobiles, knowledge on the thermo-elasticity a priori is very informative in the initial design stage. Especially, the precise prediction technique of maximum temperature and stress should be requested in design of mechanical clutches for their durability and compactness. In this study, an efficient and reliable analysis technique for the design of the mechanical clutches by using computer modeling and numerical method was developed. A commercial software STAR-$CD^{TM}$ was used to find the convective heat-transfer coefficients. MSC/$NASTRAN^{TM}$ software was followed to predict the temperature of clutch with utilization of estimated coefficients. Some experiments were also performed with a dynamometer to verify the procedure and calibrate the thermal load. As a conclusion, a design procedure, including numerical steps and experimental techniques for calibration, was proposed.

CONCEPTUAL DESIGN OF INNER-SPHERICAL CONTINUOUSLY VARIABLE TRANSMISSION FOR BICYCLE USAGE

  • SEONG S. H.;RYU J. H.;LEE H. W.;PARK N. G.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.467-473
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    • 2005
  • A continuously variable transmission (CVT) with an inner spherical traction drive was conceptually designed for bicycle usage. The range of the overall speed ratio is from 1.0 to 4.5. The rated power and pedal speed are 100 Watts and 6 rad/s, respectively. The peculiar packageability, high-level power efficiency and high torque capacity were considered in the design process. A compact CVT that can be installed within a $244\times125\times160mm^3$ space and is above 0.9 in efficiency for the rated values was numerically designed. The distribution of efficiency according to the input torque and input speed were calculated. Gradeability in the prescribed operation mode was simulated.

The Vibration Minimization of BLDC Motor driving a robot by using the Finite-Jerk Continuity Acceleration curve (Finite Jerk를 이용한 로봇 구동용 BLDC 모터의 저진동화)

  • Lee, Dong-Yeup;Huang, Rui;Kim, Gyu-Tak;Jung, Won-Ji
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1144-1146
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    • 2005
  • This paper presents the optimal design reducing the rotor inertia in order to improve the driving characteristic of BLDCM for robots. The parallel Genetic Algorithm is performed to rotor inertia minimization in optimal design. Also, velocity profile with finite jerk method is introduced to reduce vibration of BLDCM. As a result, a torque characteristic is same although rotor inertia is reduced 2/3 compared with prototype model. And, maximum vibration value is reduced by 63.4[%1 according to apply finite jerk.

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A Study of Sensor Reasoning for the CBM+ Application in the Early Design Stage (CBM+ 적용을 위한 설계초기단계 센서선정 추론 연구)

  • Shin, Baek Cheon;Hur, Jang Wook
    • Journal of the Korean Society of Systems Engineering
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    • v.18 no.1
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    • pp.84-89
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    • 2022
  • For system maintenance optimization, it is necessary to establish a state information system by CBM+ including CBM and RCM, and sensor selection for CBM+ application requires system process for function model analysis at the early design stage. The study investigated the contents of CBM and CBM+, analyzed the function analysis tasks and procedures of the system, and thus presented a D-FMEA based sensor selection inference methodology at the early stage of design for CBM+ application, and established it as a D-FMEA based sensor selection inference process. The D-FMEA-based sensor inference methodology and procedure in the early design stage were presented for diesel engine sub assembly.

Tolerance Design for Parts of a Sliding-Type Mobile Phone to Improve Variational Quality of Its Side Gap (슬라이드형 휴대전화기 측면 갭의 품질개선을 위한 부품 공차설계)

  • Lee, Rae Woo;Chung, Haseung;Jee, Haeseong;Yim, Hyunjune
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.6
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    • pp.398-408
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    • 2012
  • This paper investigates the tolerance stack-up in a commercial sliding-type mobile phone model developed by a Korean electronics company, with focus on the dimensional quality of the gap between the sliding top and the main body. The tolerance analysis in this study is done using a commercial software package, which runs Monte Carlo simulations to produce the statistical distributions of the gap size at desired locations. Such an analysis revealed that the original design did not yield the desired dimensional quality of the gap. Through a series of systematic analyses and syntheses, an improved design is proposed for the nominal dimensions and tolerances of selected features of the parts. The proposed design was validated, through tolerance analysis simulation, to meet the desired requirement of the gap quality.