• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.5
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• pp.1043-1054
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• 1988

The optimum cutting condition of rake angle in turning was investigated in SM45C and SM20C. Results of experiments in SM45C and SM20C are as follow. Specific cutting resistance became higher as the depth of cutting, feed or cutting velocity decreases at same rake angle and resistance became low value at 20.deg.(SM45C), 10.deg.(SM20C). The optimum cutting condition for SM45C is depth of cutting 0.7mm, rake angle 30.deg., cutting velocity 200mm/min, feed 0.1mm/rev, and for SM20C is depth of cut 0.5mm, rake angle 10.deg., cutting velocity 150mm/min, feed 0.1mm/rev.The rake angle for good roughness is 15.deg for SM45C, and that for SM20C is 25.deg. The roughness is influenced by feed and it has the lowest value at 0.1mm/rev and the cutting condition is closely related with the change of cutting velocity and feed.

• Proceedings of the KSME Conference
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• 2004.11a
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• pp.922-927
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• 2004

Abrasive waterjet (AWJ) cutting is an emerging technology for precision cutting of difficult-to-machining materials with the distinct advantages of no thermal effect, high machinability, high flexibility and small cutting forces. This paper investigated theoretical and experimental cutting characteristics associated with abrasive waterjet cutting of quartz GE214. It is shown that the proper variations of several cutting parameters such as waterjet pressure, cutting speed and cutting depth improve the roughness on workpiece surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of quartz GE214, the optimal cutting conditions to improve the surface roughness were proposed and discussed.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.3_1spc
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• pp.489-495
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• 2013

This study analyzed thevariation in the cutting force when the cutting area of a terrace volume is machined, which is generally left after the rough cutting of a sculptured surface. The numerically simulated results for the cutting forces are compared with cutting force measurements by considering the theoretical prediction of the cutting area formation and specific cutting volume. The variation in the cutting force is measured using a dynamometer installed on a machining center for 19 different kinds of test pieces, which are selected according to the variation in the terrace volume factor, tool diameter factor, and cutting depth factor. As a result, it is verified that the cutting forces evaluated by the numerical analysis coincide with the measured cutting forces, and it is proposed as a practical cutting force prediction model.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.5
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• pp.353-359
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• 2017

The classical computer numerical control (CNC) machine is widely used for mold making in various industries. However, while improving the process, it has a negative effect on production quality and worker safety. As a result, the complaints of workers have increased and production quality has decreased. Therefore, we found optimizing cutting conditions to mold industrials for cutting conditions commonly used. However, the problem is the insert tool geometric modeling. In this study, the modeling of an insert tool was performed using the Solidworks program. The insert tool model was imported into the analysis application AdvantEdge, which predicted cutting forces, tool stress, and temperature.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.04a
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• pp.290-295
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• 2002

This research has been carried out to experiment machining characteristics by elements addition and subtraction of AC8B and sample that is used fur car piston materials. 1.Mechanical properties of development sample expressed unique mechanical properties than AC8B. 2. Cutting resistance of development sample decreased about 10% than AC8B according to increase of the cutting speed. 3. According to increase of the feedrate, all comparison workpiece found that specific cutting resistance decrease. 4. It was found that sample's machining characteristics that is developed by addition and subtraction of elements improves.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.6
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• pp.447-452
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• 2016

The simulation of Carbon fiber reinforced polymer (CFRP) machining facilitates the selection of optimal cutting parameter for high machining efficiency and better surface quality. In this study, This paper proposes a dual-dexel model to represent the fiber laminate with computational geometry method to calculate the fiber length removed per revolution and fiber cutting angles. A flat end milling simulation software is developed in C# to simulate and display the CFRP milling process. During simulation, fiber lengths, fiber cutting angle and engaged cutting angle can be displayed in real-time. A CFRP plate with different angles in different layer is used to compare the simulation results.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.1
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• pp.222-231
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• 1996

Temperature distribution on the flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junciton imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with igh speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.4
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• pp.24-29
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• 2017

This paper provides an experimental analysis on the breakage of the coated tool using the face-milling cutter of the machining center due to changes in the cutting speed and the feed rate. The experimental studies were conducted using STS 304 materials and the damage to the tool was analyzed according to the change in machining time. The experiments confirmed that the cutting speed and feed rate affected the tool damage and the mechanical impact and thermal shock were determined to severely damage the tool. From the production engineering point of view, it has been experimentally investigated that the increased feed rate significantly influences the material removal rate more than the increased cutting speed.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.9
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• pp.90-97
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• 2002

Ceramics are being increasingly used in industry due to their outstanding physical and chemical properties. But these materials are difficult to machine by traditional machining processes, because they are hard and brittle. Recently, as one of various alternative processes, laser-beam machining is widely used in the cutting of ceramics. Although the use of lasers presents a number of advantages over other methods, one of the problems associated with this process is the uncertain formation of cracks that result from the thermal stresses. This paper presents a Bayesian probabilistic modeling of crack formation over thin alumina plates during laser cutting.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.262-267
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• 2000

During the turning of the workpiece, cutting heat causes thermal deformation of the cutting tool which influences the surface characteristics of the machined part. This paper presents a study of thermal deformation of the cutting tool. For this purpose, cutting tool is modeled based on Pro/Engineering and temperature and deformation are simulated by means of the finite element method. The thermal effect on the surface roughness profile is simulated by using surface-shaping system.