• Title/Summary/Keyword: mechanical coupler

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A Study on the Optimal Design According to the Piston Shape of the 3/8 Hydraulic Quick Coupler (3/8" 유압 퀵 커플러의 피스톤형상을 고려한 최적설계에 관한 연구)

  • Kim, Nam-Yong;Wu, Yu-Ting;Qin, Zhen;Cho, Yong-Min;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.66-71
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    • 2021
  • A hydraulic quick coupler is a component used to easily connect or disconnect pipes or hoses that transfer high pressure fluid without leakage in various mechanical devices. In this study, to obtain an optimal design of a 3/8" hydraulic quick coupler, the effect of different shapes of the internal piston on the internal flow characteristics of the coupler was analyzed and evaluated through numerical analysis based on computational fluid dynamics. Subsequently, the optimal shape design of the internal piston was obtained by comparing the flow characteristics results such as velocity distribution, temperature distribution, and the pressure drop of the hydraulic quick coupler.

Mechanical Performance Evaluation of Rolling Thread Steel Rebar Connection with Taper type Coupler (변단면 전조 가공 철근이음 연결방법의 성능 평가)

  • Jeong, Jin-Hwan;Kim, In-Tae;Kim, Tae-Jin;Lee, Myung-Jin;Ahn, Jin-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.2
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    • pp.40-51
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    • 2015
  • In reinforced concrete structure, rebar connection method should be considered because of its structural role to resist the tensile stress and its structural load transmission with concrete in the concrete structure. Lapped splice and mechanical sleeve type connector have been traditionally used to connect rebar in the concrete structures. In this study, to examine the mechanical and failure behaviors of rebar bar connected by taper type coupler in the concrete member depending on connection type and condition, tensile tests of steel rebar with taper type coupler and flexible loading tests of concrete beams were conducted. Its tensile strength and flexible strength of the rebar connected by taper type coupler were compared and evaluated by mechanical behaviors of rebar. From this study, steel rebar connected by taper type coupler showed it has similar mechanical performance comparing with unconnected rebar, thus taper type coupler can be used in the rebar fabrication of reinforced concrete structure.

Collision Simulation for the Coupler System of Rolling Stock (철도 차량의 연결기 시스템의 충돌시뮬레이션)

  • Maeng, Heeyoung;Kim, Jin Seong;Park, Yeong-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.566-572
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    • 2013
  • In this study, a collision simulator for rolling stock that considers the plastic deformation of the car body and the dynamic characteristics of a coupler system was developed using Matlab/Simulink. Normally, a coupler system has functions for both connecting the individual car bodies and absorbing the impact energy. A coupler system is composed of a rubber buffer, hydraulic buffer, and deformation tube elements. The coupler system should protect the car body and prevent damage when the shunt speed is less than 10 km/h, which is the regulation speed based on the safety rule for rolling stock. However, if the shunt speed is greater than 10 km/h, a car body is plastically deformed. Therefore, the modeling of the plastic deformation of a car body should be included in a simulator. This collision simulator can provide the design parameters for a coupler system and car body.

Brightness Degradation of Projection TV with Plastic Coupler (플라스틱 커플러를 채용한 프로젝션 TV의 휘도저감)

  • Kim, Nam-Woong;Kim, Kug-Wug
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.6
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    • pp.1028-1033
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    • 2006
  • In general the cooling of projection TV is realized with aluminum coupler and coolant. A new type of projection TV with plastic coupler is discussed. Compared with an aluminum coupler, the plastic coupler has the advantage of cost, but is not as good as aluminum one in cooling performance. Therefore it is thought that there may be some problems such as brightness degradation induced by insufficient cooling andit is needed to investigate the relation between phosphor brightness and temperature variation. In this paper, a procedure is developed to predict the brightness degradation of CRT in projection TV with plastic coupler. Thermal analysis for CRT in projection TV is performed using FEM (finite element method).

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Bolted connectors with mechanical coupler embedded in concrete: Shear resistance under static load

  • Milicevic, Ivan;Milosavljevic, Branko;Pavlovic, Marko;Spremic, Milan
    • Steel and Composite Structures
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    • v.36 no.3
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    • pp.321-337
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    • 2020
  • Contemporary design and construction of steel-concrete composite structures employs the use of prefabricated concrete elements and demountable shear connectors in order to reduce the construction time and costs and enable dismantling of elements for their potential reuse at the end of life of buildings. Bolted shear connector with mechanical coupler is presented in this paper. The connector is assembled from mechanical coupler and rebar anchor, embedded in concrete, and steel bolt, used for connecting steel to concrete members. The behaviour and ultimate resistance of bolted connector with mechanical coupler in wide and narrow members were analysed based on push-out tests and FE analyses conducted in Abaqus software, with focus on concrete edge breakout and bolt shear failure modes. The effect of concrete strength, concrete edge distance and diameter and strength of bolts on failure modes and shear resistance was analysed. It was demonstrated that premature failure by breakout of concrete edge occurs when connectors are located 100 mm or closer from the edge in low-strength and normal-strength reinforced concrete. Furthermore, the paper presents a relatively simple model for hand calculation of concrete edge breakout resistance when bolted connectors with mechanical coupler are used. The model is based on the modification of prediction model used for cast-in and post-installed anchors loaded parallel to the edge, by implementing equivalent influence length of connector with variable diameter. Good agreement with test and FE results was obtained, thus confirming the validity of the proposed method.

Development of Filler Type Mechanical Splice for High Strength Re-bar (고강도 철근용 충전형 기계적 이음장치 개발 연구)

  • Lee, Seongsoo;Chun, Homin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.686-693
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    • 2018
  • Various types of re-bar splicing methods have been developed and applied to reinforced concrete (RC) structures in the field. According to previous studies, the coupler splice is relatively superior to the lap splice in terms of cost efficiency when the diameter or strength of the re-bar is larger or higher. This study was performed to develop a filler type mechanical splice for a high-strength re-bar (SD600) in reinforced concrete structures. The deformed re-bars were inserted into a circular steel tube coupler and high-strength epoxy filler was then injected into the coupler. The splice system was completed by hardened filler in a coupler. The epoxy filler was used as the manufactured production epoxy to conduct experiments of filler type mechanical splice specimens, and to observe the failure loads and failure aspects of the specimens. For this goal, the experiment of one-way tensile test was conducted for the epoxy filler type mechanical splices specimens according to the compressive strength of epoxy, length of coupler, and diameter of re-bar. The shape of failure of the re-bar coupler splice showed that the re-bars were pulled between the lugs of the re-bars as a result of the shear fracture of the hardened epoxy. The actual failure load of the experiment specimen was approximately 2 times higher than the expected failure load of the epoxy filler, which greatly improves the failure load of the hardening epoxy filler due to the restraint of the steel coupler.

Finite Element Analysis of RF Coupler in Normal-Low Temperature (상온-저온 RF 커플러 유한요소해석)

  • Kim, Hansol;Lee, Hak Yong;Park, Chan;Lee, Jaeyeol;Lim, Dong Yeal;Yoo, Jeonghoon;Hyun, Myung Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.10
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    • pp.1101-1107
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    • 2014
  • A heavy ion accelerator is a device that accelerates heavy ions in the radio frequency (RF) range. The electric field that flows into the RF cavity continuously accelerates heavy ions in accordance with the phase of the input electromagnetic wave. For the purpose, it is necessary to design a coupler shape that can stably transfer the RF wave into the cavity. The RF coupler in a heavy ion accelerator has a large temperature difference between the input port and output port, which radiates the RF waves. It is necessary to consider the heat deflection on the RF coupler that occurs as a result of the rapid temperature gradient from an ultra-low temperature about 0 K to a room temperature about 300 K. The purpose of this study was to improve the system performance through an analysis of the intensity of the output electric field and temperature distribution considering various shapes of the RF coupler, along with an analysis of the durability considering the heat deflection and heat loss.

Analysis of Dynamic Deformation of 4-Bar Linkage Mechanism(II) (4절 링크 기구의 동적 변형 해석 (II))

  • 조선휘;박종근;주동인
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.5
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    • pp.910-923
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    • 1992
  • Experimental verification of numerical results is conducted by measuring the dynamic strains of mid-points of the coupler and the lever for the 4-bar linkage mechanism with rigid bearing and flexible bearing, respectively. For the axial strain of lever mid-point, the numerical results including geometric stiffness almost agree with the experimental ones, however, the numerical results excluding geometric stiffness almost agree with the experimental ones for the axial strain of coupler mid-point. It is supposed that these phenomena should be caused by the fact that the motion of the coupler is more complicated than of the lever. The signals of dynamic strains of coupler and lever mid-points, measured by strain gages, are transformed into frequency domain by fast fourier transformer. From this experiment, the lst resonance frequencies of the coupler and the lever are obtained. It is made clear that the former almost agrees with the fundamental and the latter the 2nd mode natural frequency of the mechanism system calculated by numerical analysis.

Development of Robotic Tools for Chemical Coupler Assembly

  • Jeong, Sung-Hun;Kim, Gi-Seong;Park, Shi-Baek;Kim, Han-Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_1
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    • pp.953-959
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    • 2022
  • In this paper, the design result of robotic tools and the development of robot control system for chemical coupler assembly are presented. This research aims to eliminate the risk of chemicals exposed to human operators by developing the robotic tools and robot automation system for chemical tank lorry unloading that were done manually. Due to tight tolerance between couplers, even small pose error may result in very large internal force. In order to resolve the problem, the 6-axis compliance device is employed, which can provide not only enough compliance between couplers but also F/T sensing. The 6-axis compliance device having large force and moment capacity is designed. A simple linear gripper with rack-and-pinion is designed to grasp two sizes of couplers. The proposed robot automation system consists of 6-DOF collaborative robot with offset wrist, 6-axis compliance device with F/T sensing, linear gripper, and two robot visions.

A Study on the Optimal Design by Changing the Ring Shape of Hydraulic Quick Coupler (유압 퀵 커플러 Ring부의 형상변경을 통한 최적설계에 관한 연구)

  • Lee, Yun-Seung;Kim, Nam-Yong;Lee, Do-Yeong;Cho, Yong-Min;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.84-90
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    • 2022
  • Hydraulic coupling systems play an important role in easily connecting or disconnecting pipes or hoses that transmit high-pressure fluids without hydraulic oil leakage in hydraulic power transmission equipment. A flat-face hydraulic quick coupler is a recently developed product that can reduce environmental pollution by minimizing hydraulic oil leakage during connection and disconnection. In this study, the influence of the shape of the inner ring of a 3/8" flat-face hydraulic quick coupler on its internal flow characteristics was analyzed and evaluated by numerical analysis based on computational fluid dynamics. The flow velocity distribution, temperature distribution, and optimal shape design of the inner ring were obtained by comparing the results of the flow characteristics, such as the pressure drop.