• Title/Summary/Keyword: mechanical bearing characteristic

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A study on the Analysis of Dynamic Characteristic for Nonlinear Rotor-Housing Systems (비선형 로터-하우싱 시스템의 동특성 해석 연구)

  • Kim, G.G.;Lim, J.H.;Chung, I.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.69-78
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    • 1995
  • Nonlinear analysis methods are developed which will enable the reliable prediction of the dynamic behavior of the space shuttle main engine(SSME) turbopumps in the presence of bearing clearances and other local nonlinearities. A computationally efficient convolution method, based on discretized Duhamel and transition matrix integral formulations, is developed for the transient analysis. In the formulation, the coupling forces due to the onlinearities are treated as external forces acting on the coupled subsystems. Iteration is utilized to determine their magnitudes at each time increament. The method is applied to a nonlinear generic model of the high pressure oxygen turthods, the convolution approach proved to be more accurate and highly more efficient. For determining the nonlinear, steady-state periodic responses, an incremental harmonic balance(IHB) method was also developed. The method was successfully used to determine dominantly harmonic and subharmonic(subsynchronous) responses of the HPOTP generic model with bearing clearances. A reduction method similar to the impedance formulation utilized with linear systems is used to reduce the housing-totor models to their coordinates at the bearing clearances.

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Dynamic Response Characteristics Evaluation of Hydrostatic Bearing in Hydraulic Piston Pump/Motor (유압 피스톤 펌프/모터의 정압베어링 응답특성 평가)

  • Ham, Young-Bog;Yun, So-Nam;Kim, Dong-Soo;Choi, Byoung-Oh;Kim, Sung-Dong
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.116-120
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    • 2001
  • In swash plate type axial piston hydraulic pump and motor, the piston shoe is periodically pressurized with square function shape by supply pressure load as rotation of cylinder barrel. Therefore the recess pressure on bottom part of piston shoe is suddenly increase through orifice in the piston shoe. In this study, we simulated that the frequency response of the recess pressure against with change of supply pressure with analysis tool. Also, we evaluate the dynamic response characteristics of overbalanced hydrostatic bearing with change of the orifice diameter.

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On Mechanical Behavior and Cracking Characteristics of Tunnel Lining by Numerical Analysis (수치해석에 의한 터널 복공의 역학적 거동 및 균열 특성에 관한 연구)

  • 이대혁;김재순;이희근;김성운
    • Tunnel and Underground Space
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    • v.8 no.2
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    • pp.146-156
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    • 1998
  • Nemerical algorithms were developed to analyze the behavior of the double lining as well as ground mass separately or simultaneously. A lining interface element was especially developed, verified and applied to the study on the coupled interaction of shotcrete and the concrete lining. It could be known fro parameter studys on double lining support systems that as the contact surface between shotcrete and concrete lining was rougher, the more decreased bearing capacity against the cracking of the system. If the thickness of the shotcrete increased, the bearing capacity of the double lining also increased linearly with the thickness. If the thickness of the concrete lining increased, the bearing capacity of the double lining had the relationship of the characteristic S-shape of a sigmoid function with the thickness. When the thickness increased over a given value, it was not useful to increase more the thickness because bearing capacity had no remarkable change. It could be concluded that the behavior of the shotcrete and concrete lining was generally reversed before and after the ratio of horizontal to vertical earth preassure of 1.0 and 0.5 respectively. Therefore, we could guess that the movement which two shotcrete and concrete lining deflect toward each other around the crown caused a friction between two linings and thus this disadvantageous effect could contribute to reducing the bearing capacity against the cracking.

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Structural Characteristic Analysis of an Ultra-Precision Machine for Machining Large-Surface Micro-Features (초정밀 대면적 미세 형상 가공기의 구조 특성 해석)

  • Kim, Seok-Il;Lee, Won-Jae
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1469-1474
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    • 2007
  • In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.

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Structural Characteristic Analysis of an Ultra-Precision Machine for Machining Large-Surface Micro-Features (초정밀 대면적 미세 형상 가공기의 구조 특성 해석)

  • Kim, Seok-ll;Lee, Won-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1173-1179
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    • 2007
  • In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.

Structural Characteristic Analysis on the Hydrostatic Guide Way and Feeding System of a High-Precision Centerless Grinder for Machining Ferrules (페룰 가공용 초정밀 무심 연삭기의 유정압 안내면 및 이송계에 대한 구조 특성 해석)

  • Kim, Seok-Il;Park, Chun-Hong;Cho, Soon-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.896-903
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    • 2004
  • This paper proposes the structural characteristic analysis and evaluation on the hydrostatic guide way and feeding system of a high-precision centerless grinder for machining ferrules. In order to realize the required accuracy of ferrules with sub-micron order, the axial stiffness and motion accuracy of feeding system have to become higher level than those of existing centerless grinders. Under these points of view, the physical prototype of feeding system composed of steel bed, hydrostatic guide way and ballscrew feeding mechanism is designed and manufactured for trial. Experimental results show that the axial and vertical stiffnesses of the physical prototype are very low as compared with those design values. In this paper, to reveal the cause of these stiffness difference, the structural deformations on the virtual prototype of feeding system are analyzed based on the finite element method under experimental conditions. The simulated results illustrate that the deformation of front ballscrew support-bearing bracket is the main cause of reduction in the axial stiffness of feeding system, and the deflection of bed structure and the bending deformation of hydrostatic guide rails are the main causes of reduction in the vertical stiffness of feeding system.

Characteristics of Nano-Fluid Improvement of Lubrication for Compressor Friction Parts (압축기 습동부 윤활 특성 향상을 위한 나노유체 특성(열전도도, 분산성, 점도변화, 마찰거동))

  • Kim, Jae-uk;Park, Cheol-min;Park, Jung-hack;Park, Sang-ha
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.108-113
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    • 2017
  • The performance of refrigerant oil at the thrust bearing and at the journal bearing of a scroll compressor is a significant factor. This paper presents the friction and anti-wear characteristics of nano-fluid with a mixture of a refrigerant oil and nano powders. The particle size distribution and oxidation stability of nano powders prepared by the electrical explosion method were analyzed by TEM and BET. It was found that the nanoparticles showed a spherical morphology with sizes ranging of 40-60 nm and were covered with graphite layers of 2-4 nm. The thermal conductivity of POE oil was 0.1-0.5W/mk higher than that of POE oil. The coefficient of friction of Cu-POE was found to be 0.1 higher than that of Al2O3. The cooling capacity of the heat pump with nanofluid increased to 3.67%, and the performance was improved by 5.83%.

Analisys on Freezing Characteristics of Pavement Layer Using the Feild Pavement Model test (현장 모형 도로 축소 실험을 이용한 포장구성층의 동결 특성 분석)

  • Shin, Eun-Chul;Ryu, Byung-Hyun;Moon, Yong-Soo;Park, Jeong-Jun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1164-1171
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    • 2010
  • Korea is considered to be a seasonal frozen soil area that is thawed in the spring, and most of the area is frozen in winter as to the characteristic of geography. In the current design codes for anti-freezing layer, the thickness of anti freezing layer is calculated by freezing depth against the temperature condition. Therefore, they have a tendency of over-design and uniform thickness without the considerations of thermal stability, bearing capacity and frost susceptibility of materials. So, it is essential for studying the appropriateness and bearing capacity besides the seasonal and mechanical properties of pavement materials to take a appropriate and reasonable design of the road structure. In this research, the evaluation of frost susceptibility on subgrade, ant-freezing layer, sub base was conducted by means of the mechanical property test and laboratory field road model downed scale experiment. The temperature, heaving amount, heaving pressure and unfrozen water contents of soil samples, the subgrade, anti-freezing layer, sub base soils of highway construction site, were measured to determine the frost susceptibility.

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A Study on the Mechanical Characteristic in Al 6061 Alloys welded by Friction Stir Welding (Al 6061 합금의 마찰교반접합시 접합부의 역학적 특성에 관한 연구)

  • 방한서;김흥주;고민성;장웅성
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.105-108
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    • 2002
  • Al-alloy is utilized widely as a light-weight material to an automobile, a vessel and many kind of equipment, due to the light-weight and its characteristics that is a good tensile strength, elongation and tenacity for bearing heavy load and weight. Al-alloy has the good property of hot working, cold working and corrosion-resistant. But the exiting fusion welding by using Al has some economical and technical problems, but on the other hand, Friction Stir Welding (FSW) that is new joining method can settle the disadvantages that occur to the fusion welding and Is being applied and extended into the various industry fields. On this study, To analyze accurately the mechanical properties of joining area by FSW in Al 6061 alloy by using finite analysis program with finite element method. The size of HAZ and the thermal distribution is simulated and the mechanical properties around the FSW joining area to the Al-alloy 6061 is examined.

A study on the Drilling according to the Stacking Sequence of the CFRP (탄소섬유강화플라스틱의 적층구성에 따른 드릴 가공에 관한연구)

  • Kim, S.B.;Shin, H.G.;Kim, T.Y.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.1-7
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    • 2011
  • The CFRP composite has a lot of merits such as mechanical characteristic, light and thermal resistance. For these merits, CFRP is applied to so many industrial area. In order to use the composite materials in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise, machining. In this study, the specimens differentiating the stacking sequence of 5kinds were used. When drilling the carbon fiber reinforced plastics, it was checked on whether the stacking sequence reached any effect on the cutting force. Also relationship between the drill diameter is examined from the drilling experiment, which is the drilling of Fabric, Unidirectional specimen with ∅6mm, ∅10mm, ∅12mm cemented carbide drill. Considering cutting force and drilling diameter, the results are analyzed.