• Title/Summary/Keyword: matrix cracking

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Strength Properties of Cement Mortar with Slurry-Typed Cellulous Fiber (슬러리형 셀룰로오즈 파이버를 혼입한 시멘트 모르타르의 강도 특성)

  • Ryu, Hwa-Sung;Shin, Sang-Heon;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.210-215
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    • 2019
  • Concrete members with wide surface area are vulnerable to cracking due to material behavior such as hydration heat and drying shrinkage. Recently many researches have been performed on improvement of strength and cracking resistance through fiber reinforcement, which are mainly focused on enhancement of tensile strength against cracking due to material behavior. In this paper, CFs(Cellulous Fibers) are manufactured for slurry type, and the engineering properties in cement mortar incorporated with CFs are evaluated for flow-ability, compressive, and flexural strength. Through SEM analysis, a pull-off characteristics of CF in matrix are analyzed. With CF addition of $0.5kg/m^3{\sim}1.0kg/m^3$, flexural strength is much improved and enough toughness of pull-off is also observed unlike plastic fiber containing smooth surface.

Design of Fiber Reinforced Cement Matrix Composite Produced with Limestone Powder and Flexural Performance of Structural Members (석회석 미분말을 혼입한 시멘트계 매트릭스 섬유복합재료의 설계 및 구조부재의 휨성능)

  • Hyun, Jung-Hwan;Kim, Yun-Yong
    • Composites Research
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    • v.29 no.6
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    • pp.328-335
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    • 2016
  • The purpose of this study is to develop fiber reinforced cement matrix composite (ECC) produced with limestone powder in order to achieve high ductility of the composite, and to evaluate flexural performance of structural members made with ECC. Four kinds of mixture proportions were determined on the basis of the micromechanics and a steady state cracking theory considering the matrix fracture toughness and fiber-matrix interfacial characteristics. The mechanical properties of ECC, represented by strain-hardening behavior in uniaxial tension, were investigated. Also, strength property of the composite was experimentally evaluated. Two structural members made with ECC were produced and tested. Test results were compared with those of conventional concrete structural members. Increased limestone powder contents of ECC provides higher ductility of the composites while generally resulting in a lower strength property. ECC structural members exhibited higher flexural ductility, higher flexural load-carrying capacity and tighter crack width compared to conventional structural members.

Microfailure Mechanisms of Single-Fiber Composites Using Tensile/Compressive Fragmentation Techniques and Acoustic Emission (인장/압축 Fragmentation시험법과 음향방출을 이용한 단 섬유 복합재료의 미세파괴 메커니즘)

  • 김진원;박종만;윤동진
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.159-162
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    • 2000
  • Interfacial and microfailure properties of carbon fiber/epoxy matrix composites were evaluated using both tensile fragmentation and compressive Broutman tests with acoustic emission (AE). Amino-silane and maleic anhydride polymeric coupling agents were used via the dipping and electrodeposition (ED), respectively. Both coupling agents exhibited higher improvements in interfacial shear strength (IFSS) under tensile tests than compressive cases. However, ED treatment showed higher IFSS improvement than dipping case under both tensile and compressive test. The typical microfailure modes including fiber break, matrix cracking, and interlayer failure were observed during tensile test, whereas the diagonal slippage in fiber ends was observed during compressive test. For both the untreated and treated cases AE distributions were separated well under tensile testing. On the other hand, AE distributions were rather closer under compressive tests because of the difference in failure energies between tensile and compressive loading. Under both loading conditions, fiber breaks occurred around just before and after yielding point. Maximum AE voltage fur the waveform of carbon or basalt fiber breakage under tensile tests exhibited much larger than those under compressive tests.

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Interlaminar Shear Strength of Carbon Fiber Epoxy Composite with Nickel Film (니켈 박막 첨가에 따른 탄소섬유 에폭시 복합재료의 층간 계면 특성)

  • Lee, Min-Kyung
    • Composites Research
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    • v.28 no.3
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    • pp.94-98
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    • 2015
  • This paper reports the effects of nickel film interleaves on the interlaminar shear strength(ILSS) of carbon fiber reinforced epoxy composites(CFRPs). A nickel thin film was deposited onto the prepreg by radio frequency(RF) sputtering at room temperature. The ILSS of the nickel film interleaved hybrid composites was increased compared to that of the composites without interleaves. To understand the mechanism of enhancement of the ILSS, the fracture surface of the tested specimens was examined by scanning electron microscopy(SEM). The metal interleaves were acted as a reinforcement for the matrix rich interface and the shear property of their composites improved by enhancing the resistance to matrix cracking.

Impact analysis of composite plate by multiscale modeling (멀티스케일 모델링에 의한 복합재료 평판의 충격해석)

  • Ji Kuk Hyun;Paik Seung Hoon;Kim Seung Jo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.67-70
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    • 2004
  • An investigation was performed to study the impact damage of the laminated composite plates caused by a low- velocity foreign object with multi-scale modeling based on the concepts of Direct Numerical Simulation (DNS)[4]. In the micro-scale part, we discretize the composite plates through separate modeling of fiber and matrix for the local microscopic analysis. A micro-scalemodel was developed for predicting the initiation of the damage and the extent of the final damage as a function of material properties, laminate configuration and the impactor's mass, etc. Anda macro-scale model was developed for description of global dynamic behavior. The connection betweenmicroscopic and macroscopic is implemented by the tied interface constraints of LS-DYNA contact card. A transient dynamic finite element analysis was adopted for calculating the contact force history and the stresses and strains inside the composites during impact resulting from a point-nose impactor. The low-velocity impact events such as contact force, deformation, etc. are simulated in the macroscopic sense and the impact damages, fiber-breakage, matrix cracking and delamination etc. are examined in the microscopic sense.

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Investigation on the Applicability of Structures by Evaluating the Static Properties and the Impact Resistance Performance of Amorphous Metallic Fiber Reinforced Cement Composites (비정질 강섬유보강 시멘트복합체의 정역학특성 및 내충격성능 평가를 통한 구조물 적용 가능성 검토)

  • Kang, Il-Soo;Kim, Gyu-Yong;Lee, Bo-Kyeong;Lee, Sang-Kyu;Son, Min-Jae;Nam, Jeong-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.79-80
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    • 2017
  • This study examined the effect that the amorphous metallic fibers had on the static mechanical properties and the impact resistance of cement composites to those of hooked steel fibers. The hooked steel fiber exhibited pull-out from the matrix after the peak flexural stress was attained, while the amorphous metallic fiber was not pulled out from the matrix, but was instead cut off. In terms of impact resistance, the amorphous metallic fiber reinforced cement composite was found to be more effective at resisting cracking than the hooked steel fiber reinforced cement composite. Therefore, amorphous metallic fiber should be used in fiber reinforced cement composite materials, and for structural materials, and for protection panels.

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Theoretical Considerations of Numerical Model for Hydrogen Diffusion Behavior of High-Strength Steel Under Combined Action of Tensile Stress and H2S Corrosion (인장응력과 H2S 부식의 복합조건 하에서 고강도 강재의 수소확산 거동 분석을 위한 Numerical 확산모델과 이론적 고찰)

  • Kim, Sung Jin
    • Corrosion Science and Technology
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    • v.18 no.3
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    • pp.102-109
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    • 2019
  • The hydrogen diffusion and trapping model with a numerical finite difference method (FDM) was modified and extended to accommodate $H_2S$ corrosion and scale forming processes of high-strength steel under tensile stress condition. The newly proposed diffusion model makes it possible to clearly understand combined effect of tensile stress and $H_2S$ corrosion process on hydrogen diffusion behaviors. The core concept of this theoretical approach is that overall diffusion behavior is separated into diffusion process through two respective layers: an outer sulfide scale and an inner steel matrix. Diffusion coefficient values determined by curve-fitting permeation data reported previously with the newly proposed diffusion model indicate that the application of tensile stress can contribute to continual increase in the diffusivity in the sulfide scale with a high density of defect. This suggests that the scale with a lower stability under the stress condition can be a key parameter to enhance hydrogen influx in the steel matrix. Consequently, resistance to hydrogen assisted cracking of the steel under tensile stress can be decreased significantly.

WELD REPAIR OF GAS TURBINE HOT END COMPONENTS

  • Chaturvedi, M.C.;Yu, X.H.;Richards, N.L.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.235-243
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    • 2002
  • Ni-base superalloys are used extensively in industry, both in aeroengines and land based turbines. About 60% by weight of most modern gas turbine engine structural components are made of Ni-base superalloys. To satisfy practical demands, the efficiency of gas turbine engines has been steadily and systematically increased by design modifications to handle higher turbine inlet or firing temperatures. However, the increase in operating temperatures has lead to a decrease in the life of components and increase in costs of replacement. Moreover, around 80% of the large frame size industrial/utility gas turbines operating in the world today were installed in the mid-sixties to early seventies and are now 25 to 30 years old. Consequently, there are greater opportunities now to repair and refurbish the older models. Basically, there are two major factors influencing the weldability of the cast alloys: strain-age cracking and liquation cracking. Susceptibility to strain-age cracking is due to the total Ti plus AI content of the alloy; Liquation cracking is due either to the presence of low melting constituents or constitutional liquation of constituents. Though Rene 41 superalloy has 4.5wt.% total Ti and Al content and falls just below the safe limit proposed by Prager et al., controlled grain size and special heat treatments are needed to obtain crack-free welds. Varying heat treatments and filler materials were used in a laboratory study, then the actual welding of service parts was carried out to verity the possibility of crack-tree weld of components fabricated from Rene 41 superalloy. The microstructural observations indicated that there were two kinds of carbides in the FCC matrix. MC carbides were located along the grain boundaries, while M$_{23}$C$_{6}$ carbide was located both inter and intra granularly. Two kinds of filler materials, Rene 41 and Hastelloy X were used to gas tungsten arc weld a patch into the sheet metal, along with varying pre-weld heat treatments. The microstructure, hardness and tensile tests were determined. The service distressed parts were categorized into three classes: with large cracks, with medium cracks and with small or no visible cracks. No significant difference in microstructure among the specimens was observed. Specimens were cut from the corner and the straight edge of the patch repair, away from the corner. The only cracks present were found to be associated with inadequate surface preparation to remove oxidation. Guidelines for oxide removal and the welding procedures developed in the research enabled crack-free welds to be produced.d.

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2-D meso-scale complex fracture modeling of concrete with embedded cohesive elements

  • Shen, Mingyan;Shi, Zheng;Zhao, Chao;Zhong, Xingu;Liu, Bo;Shu, Xiaojuan
    • Computers and Concrete
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    • v.24 no.3
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    • pp.207-222
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    • 2019
  • This paper has presented an effective and accurate meso-scale finite element model for simulating the fracture process of concrete under compression-shear loading. In the proposed model, concrete is parted into four important phases: aggregates, cement matrix, interfacial transition zone (ITZ), and the initial defects. Aggregate particles were modelled as randomly distributed polygons with a varying size according to the sieve curve developed by Fuller and Thompson. With regard to initial defects, only voids are considered. Cohesive elements with zero thickness are inserted into the initial mesh of cement matrix and along the interface between aggregate and cement matrix to simulate the cracking process of concrete. The constitutive model provided by ABAQUS is modified based on Wang's experiment and used to describe the failure behaviour of cohesive elements. User defined programs for aggregate delivery, cohesive element insertion and modified facture constitutive model are developed based on Python language, and embedded into the commercial FEM package ABAQUS. The effectiveness and accuracy of the proposed model are firstly identified by comparing the numerical results with the experimental ones, and then it is used to investigate the effect of meso-structure on the macro behavior of concrete. The shear strength of concrete under different pressures is also involved in this study, which could provide a reference for the macroscopic simulation of concrete component under shear force.

Wear and friction characteristics of a carbon fiber composite against specular counterpart (탄소 섬유 복합재의 경면 상대재에 대한 마찰 및 마모 특성)

  • YANG BYEONG-CHUN;KOH SUNG-WI
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.390-394
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    • 2004
  • This is the study on dry sliding wear behavior of unidirectional carbon fiber reinforced epoxy matrix composite at ambient temperature. The wear rates and friction coefficients against the stainless steel counterpart specularly processed were experimentally determined and the resulting wear mechanisms were microscopically observed. Three principal sliding directions relative to the dominant fiber orientation in the composite were selected. Wren sliding took place against smooth and hard counterpart, the highest wear resistance and the lowest friction coefficient were observed in the antiparallel direction. When the velocity between the composite and the counterpart went up, the wear rate increased. The fiber destruction and cracking caused fiber bending on the contact surface, which was discovered to be dominant wear mechanism.

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