• 제목/요약/키워드: material properties of composite

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필라멘트 와인딩 복합재 압력용기의 섬유 방향 물성 평가 기법 (Test Method to Evaluate the Fiber Material Properties of Filament Wound Composite Pressure Vessel)

  • 황태경;박재범;김형근
    • Composites Research
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    • 제23권3호
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    • pp.37-42
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    • 2010
  • 섬유 방향 강성과 강도는 복합재 압력 용기의 성능과 밀접한 관계를 갖기 때문에, 압력 용기 구조 설계시에 다른 물성들보다 중요 설계 인자가 된다. 즉 복합재 압력 용기의 내압 변형 및 파열 압력은 섬유 물성에 의해 큰 영향을 받는다. 그러므로 정확한 섬유 방향 물성을 측정할 수 있는 기법을 확립하는 것이 복합재 압력 용기 설계 전에 우선되어야 한다. 그러나 복합재 압력용기의 섬유 방향 물성은 제작 공정 변수(와인딩 장비, 작업자, 작업환경 등)와 크기 효과에 의해 큰 영향을 받으므로 기존의 시편 시험 방법으로는 정확한 섬유 방향 물성 측정이 어렵다. 섬유 물성을 측정하는 가장 이상적인 시험 방법은 실물 압력용기 파괴시험이지만 많은 비용이 소요되어, 제품으로부터 다량의 링 시편을 채취, 내압 시험을 할 수 있는 Hoop ring 시험 방법이 제시되었다. Hoop ring 시험과 실물 압력용기의 수압 파괴 시험으로부터 구한 섬유 방향 물성들은 근접된 좋은 일치를 나타내었다.

경량 복합재 차체 구조의 역설계를 통한 복합재료 라미나 물성 산출 기법 연구 (A Study on Calculation of Composites Lamina Material Properties through Reverse Engineering of Light Weight Composite Car-body)

  • 문진범;김지훈;장홍규;박지상
    • 한국자동차공학회논문집
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    • 제25권1호
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    • pp.1-10
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    • 2017
  • In reverse engineering, one of the main tasks is reconstructing the mechanical properties of used materials. For an isotropic material, it could be defined by a single tensile test using a coupon extracted from the structure. In contrast, CFRP composites require many tests and complex procedures to define all the material properties because CFRP is an orthotropic material and a stacked laminate. In this paper, the procedure to reconstruct composite material properties is studied by using the classical lamination theory and the test data of three different laminates from a composite structure. A sample reconstruction of composite material properties using a composite car body is introduced to verify the method.

대형 풍력발전용 필라멘트 와인딩 복합재 타워의 좌굴 해석 (Buckling Analysis of Filament-wound Composite Towers for Large Scale Wind-Turbine)

  • 한정영;홍철현
    • 한국해양공학회지
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    • 제25권2호
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    • pp.79-84
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    • 2011
  • The purpose of this study was to investigate the buckling load of filament-wound composite towers for large scale wind-turbines using the finite element method (FEM). To define the material properties, we used both the effective property method and stacking properties method. The effective properties method assumes that a composite consists of one ply. The stacking properties method assumes that a composite consists of several stacked plies. First, a linear buckling analysis of the tower, filament-wound with angles of $[{\pm}60]$, was carried out using the two methods for composite material properties: the stacking method and effective method. An FE analysis was also performed for the composite towers using the filament winding angles of $[{\pm}30]$, $[{\pm}45]$, and $[{\pm}60]$. The FE analysis results using the stacking properties of the composite were in good agreement with the results from the effective properties method. The difference between the FEM results and material properties method was approximately 0~2.3%. Above the angle of $[{\pm}60]$, there was little change in the buckling load.

대형 풍력 발전용 필라멘트 와인딩 복합재 타워의 고유 진동수 해석에 관한 연구 (Modal Analysis of Filament-wound Composite Towers for Large Scale Wind-Turbine)

  • 홍철현
    • 한국해양공학회지
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    • 제25권2호
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    • pp.73-78
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    • 2011
  • The purpose of this study was to investigate the natural frequency of filament-wound composite towers for large scale wind-turbines using the finite element method (FEM). To define the material properties, we used both the effective property method and the stacking properties method. The effective properties method assumes that a composite consists of one ply. The stacking properties method assumes that a composite consists of several stacked plies. First, a modal analysis of the tower, filament-wound with angles of $[{\pm}30]$, was carried out using the two methods for composite material properties, the stacking method and effective method. Then, an FE analysis was performed for composite towers using filament winding angles of $[{\pm}30]$, $[{\pm}45]$, and $[{\pm}60]$. The FE analysis results using the stacking properties of the composite were in good agreement with the results from the effective properties method. The difference between the FEM and material properties methods was approximately 0~0.6%

카울크로스빔용 PA/GF복합재료의 기계적 특성 분석에 관한 연구 (A Study on Mechanical Characteristics Analysamsarais of PA/GF Composite Materials for Cowl Cross Beam)

  • 김환국;박종빈;이지훈;정헌규
    • 한국염색가공학회지
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    • 제35권1호
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    • pp.29-41
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    • 2023
  • This study is about a hybrid lightweight cowl crossbeam structure with high rigidity and ability to absorb collision energy to support the cockpit module, which is an automobile interior part, and to absorb energy during a collision. It is a manufacturing process in which composite material bracket parts are inserted and injected into existing steel bars. When considering the mounting condition of a vehicle, the optimization of the fastening condition of the two parts and the mechanical properties of the composite material is acting as an important factor. Therefore, this study is about a composite material having a volume content of Polyamide(PA) and Glass Fiber used as a composite material for a composite material-metal hybrid cowl crossbeam. As a result of analyzing the physical properties of the PA/GF composite material, experimental data were obtained that can further enhance tensile strength and flexural strength by using PA66 rather than PA6 used as a base material for the composite material. And based on this, it contributed to securing the advantage of lightening by using high-stiffness composite material by improving the high disadvantage of the weight of the cowl crossbeam material, which was made only of existing metal materials.

수소고압저장용기용 팔라듐 첨가 탄소섬유복합재에 대한 멀티스케일 응력해석 (Multiscale Stress Analysis of Palladium/Carbon Fiber Composites for the Hydrogen High Pressure Vessel)

  • 박우림;권오헌
    • 한국안전학회지
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    • 제33권2호
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    • pp.1-7
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    • 2018
  • The multi-scale analysis is more proper and precise for composite materials because of considering the individual microscopic structure and properties of each material for composite materials. The purpose of this study is to verify the validity of using palladium particles in carbon/fiber composites by multi-scale analysis. The palladium is a material for itself to detect leaking hydrogen by using the property of adsorbing hydrogen. The macroscopic model material properties used in this study are homogeneous material properties from microstructure. Homogenized material properties that are calculated from periodic boundary conditions in the microscopic representative volume element model of each macroscopic analysis model. In this study, three macroscopic models were used : carbon fiber/epoxy, carbon fiber/palladium, palladium/epoxy. As a result, adding palladium to carbon/epoxy composite is not a problem in terms of strength.

Hoop ring 시험방법을 이용한 복합재연소관의 섬유방향 물성 평가 (Hoop Ring Test Method to Evaluate the Fiber Material Properties of Composite Motor Case)

  • 황태경;박재범;김형근;이상우
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 제33회 추계학술대회논문집
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    • pp.429-432
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    • 2009
  • 섬유 방향 물성은 복합재 연소관의 내압 변형 및 파열 압력에 직접적인 영향을 미치므로, 우수한 성능의 복합재 연소관 개발을 위해서는 정확한 섬유 방향 물성 측정이 우선되어야 한다. 그러나 복합재 연소관의 섬유 방향 물성은 제작 공정 변수(와인딩 장비, 작업자, 작업환경 등)와 크기 효과에 의해 비교적 큰 영향을 받으므로 기존의 시편 시험 방법으로는 정확한 섬유 방향 물성 측정이 어렵다. 제품으로부터 다량의 링 시편을 채취, 시험할 수 있는 Hoop ring 시험 방법이 제시되었고, 실물 연소관의 수압 파괴 시험으로부터 구한 섬유 방향 물성과 근접된 좋은 일치를 나타내었다.

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구속적 비선형 최적화에 의한 합성재료 탄성물성치의 수치적 예측 (Numerical Prediction of elastic Material Properties of Composites by A Constrained Nonlinear Optimization Method)

  • 신수봉;고현무
    • 전산구조공학
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    • 제10권2호
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    • pp.225-232
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    • 1997
  • 서로 다른 기지의 성질을 갖는 재료들을 혼합하여 만든 합성재료의 새로운 물성치는 일반적으로 실험으로 규명하고 있다. 혼합하는 재료들의 체적비에 따라 실험으로 측정한 합성재료의 탄성계수와 포와송비는 그 합성재료로 만들어지는 구조물의 역학적 거동을 예측하는 해석적 모델의 기본자료로 사용된다. 합성재료 탄성물성치의 수치적 예측은 합성재료에 대한 유한요소 모델로 해석한 정적변위와 균질.등방성으로 가정한 모델을 해석한 정적변위와의 차이를 최소화하는 구속적 비선형 최적화기법을 사용하여 수행하였다. 유한요소 모델은 체적비에 따라 혼합물질을 분배하기 용이하도록 제안하였으며 구속조건 및 하중조건은 일축인장에 의한 거동을 예측하도록 설정하였다. 본 논문에서는 고체입자를 섞어 만든 합성재료의 탄성물성치를 예제를 통하여 수치적으로 예측하고 그 결과를 실험결과 및 이론식들과 비교.검토하였다.

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Second-order statistics of natural frequencies of smart laminated composite plates with random material properties

  • Singh, B.N.;Umrao, Atul;Shukla, K.K.;Vyas, N.
    • Smart Structures and Systems
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    • 제4권1호
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    • pp.19-34
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    • 2008
  • Nowadays developments in the field of laminated composite structures with piezoelectric have attracted significant attention of researchers due to their wide range of applications in engineering such as sensors, actuators, vibration suppression, shape control, noise attenuation and precision positioning. Due to large number of parameters associated with its manufacturing and fabrication, composite structures with piezoelectric display a considerable amount of uncertainty in their material properties. The present work investigates the effect of the uncertainty on the free vibration response of piezoelectric laminated composite plate. The lamina material properties have been modeled as independent random variables for accurate prediction of the system behavior. System equations have been derived using higher order shear deformation theory. A finite element method in conjunction with Monte Carlo simulation is employed to obtain the secondorder statistics of the natural frequencies. Typical results are presented for all edges simply supported piezoelectric laminated composite plates to show the influence of scattering in material properties on the second order statistics of the natural frequencies. The results have been compared with those available in literature.

대형 해상풍력발전용 필라멘트 와인딩 복합재 타워의 동적 특성에 관한 연구 (Dynamic Characteristics Analysis of Filament-wound Composite Towers for Large Scale Offshore Wind-Turbine)

  • 한정영;홍철현;정재훈;문병영
    • 한국유체기계학회 논문집
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    • 제15권4호
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    • pp.55-60
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    • 2012
  • The purpose of this study is to investigate the buckling load of filament-wound composite towers for large scale wind-turbine using finite element method(FEM). To define material properties, we used both the effective property method and the stacking properties method. The effective properties method is to assume that composite consists of one ply. The stacking properties method is to assume that composite consists of some stacked plies. First, linear buckling analysis of the tower, filament-wounded with angles of [${\pm}30$] was carried out by two methods for composite material properties, the stacking method and the effective method. and FE analysis was performed for the composite towers according to filament winding angles of [${\pm}30$], [${\pm}45$], [${\pm}60$]. FE analysis results using the stacking properties of the composite were in good agreement with the results by the effective properties. The difference between FEM results by material properties methods was approximately 0~2.3% in buckling Analysis and approximately 0~0.6% in modal analysis. And above the angle of [${\pm}60$], there was a little change of buckling load.