• Title/Summary/Keyword: material control

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Design of Intelligent Material Quality Control System based on Pattern Analysis using Artificial Neural Network (인공 신경망의 패턴분석에 근거한 지능적 부품품질 관리시스템의 설계)

  • 이장희;유성진;박상찬
    • Journal of Korean Society for Quality Management
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    • v.29 no.4
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    • pp.38-53
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    • 2001
  • In resolving industrial quality control problems, a vector of multiple quality characteristic variables is involved rather than a single variable. However, it is not guaranteed that a multivariate control chart based on statistical methods can monitor abnormal signal in case that small changes of relationship between each variables causes abnormal production process. Hence a quality control system for real-time monitoring of the multi-dimensional quality characteristic vector under a multivariate normal process is needed to enhance tile production system quality performance. A pattern analysis approach based on self-organizing map (SOM), an unsupervised learning technique of neural network, is applied to the design of such a quality control system. In this study we present a new material quality control system based on pattern analysis approach and illustrate the effectiveness of proposed system using actual electronic company material data.

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Adaptive Fuzzy Excitation Controller for Power System Stabilization (전력계통 안정화를 위한 적응 퍼지 여자 제어기)

  • Park, Jang-Hyun;Chang, Young-Hak;Lee, Jin;Moon, Chae-Joo
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.693-696
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    • 2005
  • We propose a robust adaptive fuzzy controller for the transient stability and voltage regulation of a single-machine inflnite bus power system. The proposed control scheme is based on the input-output linearization to eliminate the system nonlinearities. To deal with uncertainties due to a parameter variation or a fault, we introduce fuzzy systems with universal function approximating capability which estimate the uncertainties on-line.

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Calculating Cp of Position Tolerance when MMC Applied at Datum and Position Tolerance (데이텀과 위치공차에 최대실체조건이 적용되었을 경우의 위치공차의 Cp)

  • Kim, Jun-Ho;Chang, Sung-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.3
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    • pp.1-6
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    • 2017
  • Process capability is well known in quality control literatures. Process capability refers to the uniformity of the process. Obviously, the variability in the process is a measure of the uniformity of output. It is customary to take the 6-sigma spread in the distribution of the product quality characteristic as a measure of process capability. However there is no reference of process capability when maximum material condition is applied to datum and position tolerance in GD&T (Geometric Dimensioning and Tolerancing). If there is no material condition in datum and position tolerance, process capability can be calculated as usual. If there is a material condition in a feature control frame, bonus tolerance is permissible. Bonus tolerance is an additional tolerance for a geometric control. Whenever a geometric tolerance is applied to a feature of size, and it contains an maximum material condition (or least material condition) modifier in the tolerance portion of the feature control frame, a bonus tolerance is permissible. When the maximum material condition modifier is used in the tolerance portion of the feature control frame, it means that the stated tolerance applies when the feature of size is at its maximum material condition. When actual mating size of the feature of size departs from maximum material condition (towards least material condition), an increase in the stated tolerance-equal to the amount of the departure-is permitted. This increase, or extra tolerance, is called the bonus tolerance. Another type of bonus tolerance is datum shift. Datum shift is similar to bonus tolerance. Like bonus tolerance, datum shift is an additional tolerance that is available under certain conditions. Therefore we try to propose how to calculate process capability index of position tolerance when maximum material condition is applied to datum and position tolerance.

Adaptive Fuzzy Sliding-Mode Controller for Nonaffine Nonlinear Systems (비어파인 비선형 계통에 대한 적응 퍼지 슬라이딩 모드 제어기)

  • Park, Jang-Hyun;Kim, Seong-Hwan;Lyoo, Young-Jae;Moon, Chae-Joo
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.697-700
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    • 2005
  • An adaptive fuzzy sliding-mode controller (SMC) for uncertain or ill-defined single-input single-output (SISO) nonaffine nonlinear systems is proposed. By using the universal approximation property of the fuzzy logic system (FLS), it is tuned on-line to cancel the unknown system nonlinearity. We adopt a self-structuring FLS to guarantee global stability of the closed-loop system rather than semi=global boundedness. The control and adaptive laws are derived so that the estimated fuzzy parameters are bounded and the sliding condition is satisfied.

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Job Allocation and Operation Scenario of Automated Material Handling for Cluster-Type Production System (클러스터 제조 라인의 작업할당 및 물류 운영 시나리오)

  • Yoon, Hyun-Joong;Kim, Jin-Gon;Kim, Jung-Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.3
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    • pp.169-175
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    • 2010
  • Recently, to improve operating efficiency with the higher in-line rate in automated production lines, a lot of cases of grouping machines and material handling system together to form a cluster has shown frequently. This article addresses the job allocation and operation method of automated material handling for cluster-type production systems. First of all, the control problems of the automated material handling systems are classified into the control problem of inter-cluster material handling system and that of intra-cluster material handling system. Then, a distributed agent-based control scheme is proposed for the former, and an operational control procedure for the latter. Simulation experiment shows that the proposed method is efficient in reducing cycle times and improving utilization of material handling vehicles.

Active vibration robust control for FGM beams with piezoelectric layers

  • Xu, Yalan;Li, Zhousu;Guo, Kongming
    • Structural Engineering and Mechanics
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    • v.67 no.1
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    • pp.33-43
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    • 2018
  • The dynamic output-feedback robust control method based on linear matrix inequality (LMI) method is presented for suppressing vibration response of a functionally graded material (FGM) beam with piezoelectric actuator/sensor layers in this paper. Based on the reduced model obtained by using direct mode truncation, the linear fractional state space representation of a piezoelectric FGM beam with material properties varying through the thickness is developed by considering both the inherent uncertainties in constitution material properties as well as material distribution and the model error due to mode truncation. The dynamic output-feedback robust H-infinity control law is implemented to suppress the vibration response of the piezoelectric FGM beam and the LMI method is utilized to convert control problem into convex optimization problem for efficient computation. In numerical studies, the flexural vibration control of a cantilever piezoelectric FGM beam is considered to investigate the accuracy and efficiency of the proposed control method. Compared with the efficient linear quadratic regulator (LQR) widely employed in literatures, the proposed robust control method requires less control voltage applied to the piezoelectric actuator in the case of same control performance for the controlled closed-loop system.

Experimental Investigation on the Flow Control of Hub Clutch for Automobile (자동차용 허브 클러치의 유동제어에 관한 실험적 연구)

  • 박종남;김동환;김병민
    • Transactions of Materials Processing
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    • v.11 no.5
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    • pp.430-438
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    • 2002
  • This paper suggests the new technology to control metal flow in orther to change of the cold forging from conventional deep drawing forming. This technology can be summarized the complex forming, which consists of bulk forming and sheet forming, and multi-action forging, which be performed double action press. The proposed technology is applied to hub clutch model which is part of auto-transmission for automobile. The purpose of this study is to investigate the material flow behavior of hub clutch through control the relative velocity ratio and the stroke of mandrel and punch using the flow forming technique. First of all, the finite element simulations are applied to analyse optimal process conditions to prevent flow defect(necking defect etc.) from non-uniform metal flow, then the results are compared with the plasticine model material experiments. The punch load for real material is predict from similarity law. Finally, the model material experiment results are in good agreement with the FE simulation ones.

Biochemical Characterization of Thermophilic Dextranase from a Thermophilic Bacterium, Thermoanaerobacter pseudethanolicus

  • Park, Tae-Soon;Jeong, Hyung-Jae;Ko, Jin-A;Ryu, Young-Bae;Park, Su-Jin;Kim, Do-Man;Kim, Young-Min;Lee, Woo-Song
    • Journal of Microbiology and Biotechnology
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    • v.22 no.5
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    • pp.637-641
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    • 2012
  • TPDex, a putative dextranase from Thermoanaerobacter pseudethanolicus, was purified as a single 70 kDa band of 7.37 U/mg. Its optimum pH was 5.2 and the enzyme was stable between pH 3.1 and 8.5 at $70^{\circ}C$. A half-life comparison showed that TPDex was stable for 7.4 h at $70^{\circ}C$, whereas Chaetominum dextranase (CEDex), currently used as a dextranase for sugar milling, was stable at $55^{\circ}C$. TPDex showed broad dextranase activity regardless of dextran types, including dextran T2000, 742CB dextran, and alternan. TPDex showed the highest thermostability among the characterized dextranases, and may be a suitable enzyme for use in sugar manufacture without decreased temperature.

Adaptive Fuzzy Controller for the Nonlinear System with Unknown Sign of the Input Gain

  • Park Jang-Hyun;Kim Seong-Hwan;Moon Chae-Joo
    • International Journal of Control, Automation, and Systems
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    • v.4 no.2
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    • pp.178-186
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    • 2006
  • We propose and analyze a robust adaptive fuzzy controller for nonlinear systems without a priori knowledge of the sign of the input gain function. No assumptions are made about the type of nonlinearities of the system, except that such nonlinearities are smooth. The uncertain nonlinearities are captured by the fuzzy systems that have been proven to be universal approximators. The proposed control scheme completely overcomes the singularity problem that occurs in the indirect adaptive feedback linearizing control. Projection in the estimated parameters and switching in the control input are both not required. The stability of the closed-loop system is guaranteed in the Lyapunov viewpoint.