• Title/Summary/Keyword: mass-production equipment

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A Study on the Statistical Production Control of Energy Efficiency in Electric Product (전기제품 에너지 소비효율의 통계적 양산 관리 방법에 대한 연구)

  • Chun, Young-Ho;Kim, Seong-Don
    • Journal of the Korea Management Engineers Society
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    • v.23 no.4
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    • pp.73-86
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    • 2018
  • Most electric products produced during the manufacturing process are produced after design and mass production under a given control standard. In particular, the development phase should present the criteria for the production process by setting appropriate limits based on the performance being targeted. Even if the standard of performance is set considering the performance of the process, measuring the performance of the product after actual production results will cause nonconformities with the expected results. Among the performance of electrical products, Energy standards represented by energy consumption efficiency continue to be of importance, and are mandatory standards that correspond to national standards in most countries. Therefore, statistical quality control of these standards shall basically have a large number of test equipment for each product, ensure sufficient test time and continuous sampling of product samples. In the end, companies that produce and sell electric appliances are striving to control mass production at a great cost, but this is not acceptable. This study presents basic characteristics of the energy efficiency of electrical products and proposes and conducts a case study on statistical production control methods for performance variation across products under the standards about domestic and international regulations.

Production Data Utilization System for Improving the Competitiveness of SMEs (중소기업 경쟁력 향상을 위한 생산현황 데이터 활용 시스템)

  • Lee, Seung-Woo;Nam, So-Jeong;Lee, Jai-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.2
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    • pp.55-61
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    • 2014
  • Recently, the manufacturing system is being changed in a mass customization and small quantity batch production. MES is a powerful production management tool supporting production optimization from the process initiation to the final shipment. It is a production management system which plans and executes based on the production data in the shop floor. This study deployed the utilization of production data and web HMI system to process real-time production data through the collection with the shop floor. The developed system was applied to the equipment operating time and other production data could be processed with the real-time. The proposed system and web HMI can be applied for various production systems by using different logic.

Development of Heat System for Productivity Improvement of Ball Press Pushing up Equipment (볼 프레스 압입장치의 생산성 향상을 위한 예열시스템 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.11
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    • pp.1101-1106
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    • 2016
  • In this thesis, I developed a ball press pushing up equipment to solve the defect that occurs when the ball is inserted to the auto transmission. The ball press pushing up equipment is composed of heating device, thermostat which controls the heating device and the automated insertion device which helps to enhance mass production. This development contributes to quality improvement of domestic automobile production auto transmission part, and also contribute to cost reduction and sales increase for corporations.

Improvement of Manufacturing Process for KUH by Applying new equipment (신규장비 적용을 통한 한국형 기동헬기 블레이드 생산공정개선)

  • Kim, Young-Jin;Park, Cha-Hwan;Kim, Hong-Joo;Shim, Han-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.5
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    • pp.415-421
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    • 2013
  • This paper contains a review of problems in the localized blade manufacturing process through KUH program and research for improvement of it. Contrary to development, mass production needs reliable process due to the long period of supply. The main process of blade manufacturing(Lay-Up, Curing) accepts new equipment(Robot, Heatmold) for improvement of it. And then, the evaluation is performed. Additionally, it is proven that blade which is made by the new process is suitable for mass production by conducting a performance test in the development phase.

High strength's union of mass layers metal bearing (고강성 다층 메탈베어링의 접합)

  • 전재억;황영모;김수광;계중읍;김준안;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.792-795
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    • 2004
  • Despite is product that ship, vehicles, development equipment and Metal Bearing for plant equipment that is mass-produced by present domestic companies Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation is accomplishing master and servant and this is foreseen to be used widely on industry whole in hereafter but Cast White Metal Bearing need minuteness processing, while price competitive power is depending on income from superior another thing area than itself manufacture already in advanced nation to lowdown that the technique is generalized widely, when take into account technology change aspect of industrial technology developing country, Go added value creation by deepening of price competition is judged to be difficult hereafter. Because domestic production and supply are wholly lacking almost in Metal Bearing Cladding that take advantage of these technology, Data-base about connection technology is weak with technique and Know-How for product. This research unites Back Steel and Aluminium Alloy different kind metal and make the Clad river studying technology about union of Gogangseong Dacheung metal bearing hereupon.

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Development Status of Equipment for Mass Production of AMOLED Panels Using 'Super Grain Silicon' Technology

  • Hong, Jong-Won;Na, Heung-Yeol;Chang, Seok-Rak;Lee, Ki-Yong;Kim, Sang-Soo
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.1136-1139
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    • 2009
  • Recently, various Ni doping systems and thermal annealing systems have been developed for fabrication of polycrystalline silicon film using SGS (super grain silicon) for medium and largesize AMOLED panels. In this study, we compare the potential of Ni doping systems including ALD (atomic layer deposition), AMD (atmospheric metal deposition), in-line sputter, and crystallization annealing systems including batch type furnace, inline furnace, and RTA (rapid thermal annealing) developed for the SGS method. Additional requirements for those systems to be used for mass production of large AMOLED TVs are suggested based on evaluation results for both poly-Si films and TFT backplanes.

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Border Guard/Reconnaissance Communication Terminal for Providing Variable Frame Structure and Method for Altering the Frame Structure (가변 프레임 구조를 지원하는 국경 감시/정찰용 통신 단말 및 프레임 구조 가변 방법)

  • Kim, Janghun;Han, Chulhee;Seo, Bongyong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.19 no.1
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    • pp.50-56
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    • 2016
  • This paper is about the implementation of the OFDM-based border guard/reconnaissance communication terminal systems. We have implemented Real-time Dynamic DL/UL symbol rate control function using the DL-MAP message, and proposed error detection method caused by malfunctioning and timing optimization method. The proposed scheme detects the variable rate symbol decoding timing without increasing additional physical layer logic, and also provides a wide variety of DL/UL data transfer rate. Furthermore, the proposed scheme applies to the current border guard/reconnaissance equipment and confirms a operation performance through field tests and demonstration at home and abroad.

Semi-active Vibration Drug Delivery Device Design using a Micro-needle Fabrication and Array (미세바늘제작 및 배열을 이용한 반 능동형 가진 약물주입기구 설계)

  • Sung, Yeon-wook;Park, Jean Ho;Lee, Hye-Jin
    • Journal of Institute of Convergence Technology
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    • v.1 no.1
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    • pp.48-51
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    • 2011
  • Transdermal drug delivery device is a method of drug delivery through the skin. Skin has a very large area, so it is attractive route to drug delivery. When drug delivery through the skin, microneedle has a advantage that painless, constant drug deliver and penetration efficient; nevertheless the cost is expensive because fabrication process need a particular equipment and not suitable in mass production. This study shows microneedle fabrication process using convergence of general MEMS process and dicing process that can make 3-D sharp microneedle tip and this fabrication process suitable for mass production.

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Vibration control for serviceability enhancement of offshore platforms against environmental loadings

  • Lin, Chih-Shiuan;Liu, Feifei;Zhang, Jigang;Wang, Jer-Fu;Lin, Chi-Chang
    • Smart Structures and Systems
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    • v.24 no.3
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    • pp.403-414
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    • 2019
  • Offshore drilling has become a key process for obtaining oil. Offshore platforms have many applications, including oil exploration and production, navigation, ship loading and unloading, and bridge and causeway support. However, vibration problems caused by severe environmental loads, such as ice, wave, wind, and seismic loads, threaten the functionality of platform facilities and the comfort of workers. These concerns may result in piping failures, unsatisfactory equipment reliability, and safety concerns. Therefore, the vibration control of offshore platforms is essential for assuring structural safety, equipment functionality, and human comfort. In this study, an optimal multiple tuned mass damper (MTMD) system was proposed to mitigate the excessive vibration of a three-dimensional offshore platform under ice and earthquake loadings. The MTMD system was designed to control the first few dominant coupled modes. The optimal placement and system parameters of the MTMD are determined based on controlled modal properties. Numerical simulation results show that the proposed MTMD system can effectively reduce the displacement and acceleration responses of the offshore platform, thus improving safety and serviceability. Moreover, this study proposes an optimal design procedure for the MTMD system to determine the optimal location, moving direction, and system parameters of each unit of the tuned mass damper.

Development of Magnetic Force Modeling Equipment for Magnetic Levitation Systems (자기부상시스템의 자기력 모델링 시스템 개발)

  • Yang, Ji-Hyuk;Kim, Seuk-Yun;Lee, Young-Sam;Kwon, Oh-Kyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.4
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    • pp.321-327
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    • 2011
  • This paper proposes an equipment and an algorithm for modeling the magnetic force of electromagnets in magnetic levitation systems. We assume that the magnetic force model is represented in terms of a 2D lookup table. The 2D lookup table is constructed by applying noncausal filtering and interpolation to data measured by the proposed modeling equipment. The proposed modeling equipment is designed such that it can measure the magnetic force exerted on the levitation object while it changes the voltage applied to the electromagnet and position of the levitation object. The algorithm of making a 2D lookup table has two stages. The data measured by the proposed modeling equipment is smoothed by a noncausal filter and then the 2D lookup table is obtained by interpolating filtered data. The proposed modeling method has advantages of time-saving, model consistency, and chance of automation for mass production. We show the validity of proposed method through control experiments.