• Title/Summary/Keyword: manufacturing technique

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Fabrication of a Complex-Shaped Silicon Nitride Part with Aligned Whisker Seeds Using LOM Technique

  • Park, Dong-Soo;Cho, Byung-Wook
    • Journal of the Korean Ceramic Society
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    • v.40 no.10
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    • pp.931-935
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    • 2003
  • A complex-shaped part was successfully fabricated by Laminate Object Manufacturing (LOM) technique using silicon nitride tape with aligned silicon nitride whisker seeds. The ceramic tape was cut using a commercial cutting plotter according to the cross section drafts generated by slicing a 3-D model, and then the tapes were stacked sequentially. In order to improve adhesion between the tapes, stacking was performed under vacuum. After binder burnout, the part was encapsulated using latex emulsion and was cold isostaically pressed under 250 ㎫. It was sintered to 98.5% TD at 2148 K for 4 h under 2 ㎫ nitrogen pressure.

Design Optimization for vehicle Pillar Section Shape Using Simple Finite Element Model (단순유한요소모델을 이용한 차체필라 형상최적설계)

  • 이상범
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.133-139
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    • 2000
  • Vibrational characteristics of the vehicle structure are mainly influenced by the shape of the pillar cross section. In this paper a vehicle structural optimization technique has been developed to investigate a lightweight vehicle structure subject to constraints on natural frequencies in a simple beam-and-shell model. In this technique, the optimization procedures involve two stages. In the first stage, the section procedures involve tow stages. In the first stage, the section properties of beam elements of the vehicle structure has been optimized to have minimum weight while satisfying the constraints of natural frequencies. And, in the second stage, the shape of the cross section of the elements of the structure has been determined.

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Determination of Optimal Cutting Conditions in Milling Process using Multiple Design of Experiments Technique (밀링 가공 공정에서 복합실험계획법을 이용한 최적 절삭조건 결정)

  • Kim, Yong-Sun;Kwon, Won-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.232-238
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    • 2011
  • In the present study, Taguchi method is used to determine the rough region first, followed by RSM technique to determine the exact optimum value during milling on a machining center. A region reducing algorithm is applied to narrow down the region of the Taguchi method for RSM. The result from the Taguchi method is fed to train the artificial neural network (ANN), whose optimum value is used to drive the region reducing algorithm. The proposed algorithm is tested under different cutting condition and results show that the introduced algorithm works well during milling process. It is also shown that theoretically obtained optimal cutting condition is very close to experimentally obtained result.

Research for Patent Application Tendency in the In-Line System Manufacturing for Component of Nano Scale (Nano 스케일 부품 제조용 In-Line 시스템의 특허동향 분석에 관한 연구)

  • Kim, Seung-Min;Ko, Jun-Bin;Park, Hee-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.150-158
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    • 2008
  • This research considered that the significance of the NT(Nano Technology) which gradually increased the importance of it and investigated the technology development current situation of the Korea, U.S.A, Japanese, Europe. Therefore, in domestic and foreign, this research was widely used. It includes the tendency of the technology about processing methods using the ion beam and electron beam among the In-line system related technique field for the high efficiency energy beam application nano scale manufacturing components. The technique level of Korea, the international trend of technology and cooperation research present condition are dealt in. The information about the checked out of business of research and development of the country consistency and policy establishment try to be provided.

Extraction of the OLED Device Parameter based on Randomly Generated Monte Carlo Simulation with Deep Learning (무작위 생성 심층신경망 기반 유기발광다이오드 흑점 성장가속 전산모사를 통한 소자 변수 추출)

  • You, Seung Yeol;Park, Il-Hoo;Kim, Gyu-Tae
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.3
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    • pp.131-135
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    • 2021
  • Numbers of studies related to optimization of design of organic light emitting diodes(OLED) through machine learning are increasing. We propose the generative method of the image to assess the performance of the device combining with machine learning technique. Principle parameter regarding dark spot growth mechanism of the OLED can be the key factor to determine the long-time performance. Captured images from actual device and randomly generated images at specific time and initial pinhole state are fed into the deep neural network system. The simulation reinforced by the machine learning technique can predict the device parameters accurately and faster. Similarly, the inverse design using multiple layer perceptron(MLP) system can infer the initial degradation factors at manufacturing with given device parameter to feedback the design of manufacturing process.

Fabrication of a custom polyetherketoneketone post-and-core with digital technology

  • Ju-Hyoung Lee;Gyu-Heon Lee
    • Journal of Technologic Dentistry
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    • v.46 no.1
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    • pp.15-19
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    • 2024
  • An ideal post material should have physical properties similar to those of dentin. Post materials with high elastic moduli may cause root fractures. This clinical report describes the treatment of a severely damaged tooth using a recently introduced material. Polyetherketoneketone (PEKK) is a semicrystalline high-performance thermoplastic polymer. PEKK is a promising material for custom post-and-core fabrication because of its elasticity close to that of dentin, good shock absorbance, machinability, and low cost. A laboratory scanner was used to digitize the conventional impression of a severely damaged maxillary right first molar. A custom PEKK post-and-core was designed and milled using computer-aided design and computer-aided manufacturing technology. Using the proposed technique, a custom PEKK post-and-core was fabricated accurately and human error was reduced. Restoration was luted with resin cement. Custom PEKK post-and-core restorations are a viable alternative for treating severely damaged teeth.

New CAD Datarization Technique of Shoe Lasts for Automation of the Adaptive Lasting Machine (적응형 라스팅기의 자동화를 위한 제화용 라스트의 새로운 CAD Data화 기법)

  • Kim, S.H.;Jang, K.K.;Kim, K.P.;Huh, H.;Kwon, D.S.
    • Korean Journal of Computational Design and Engineering
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    • v.6 no.1
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    • pp.17-23
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    • 2001
  • Lasting machines for shoe manufacturing are continuously developed with the aid of automation and CAM(Computer Aided Manufacturing). Although automation and CAM techniques have tremendously reduced the labor in shoe manufacturing, there still remain some parts manufactured by experts. In order to enhance the capability and efficiency of machines for labor-free shoe manufacturing, CAD data of a shoe last is essential. While CAD datarization takes the fundamental role in the shoe design and manufacturing, there has been little research for the CAD datarization of a shoe last. In this paper, a new procedure for CAD datarization of a shoe last using finite element patches and a tension sl)line method is proposed for application to shoe manufacturing machines. The outer line of a shoe-last sole is interpolated by a tension spline method and bonding lines are extracted from the shoe CAD data. Data set for a control algorithm of the tasting machine can be produced from the CAD data.

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The Surface Roughness of Injection Product according to the change of Injection Conditions (성형조건에 따른 성형품의 표면 거칠기 변화)

  • Park, Joon-Hyoung;Kim, Kuy-Bok;Yoon, Se-Kwon;Lee, Hyeon-Woo;Kim, Sun-Kyung
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.12-17
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    • 2014
  • Currently, injection molding process is a very useful technique that be applied to many field. And injection molding technology has been commercial based on many studies. However, there is no standard of surface roughness because there are few studies about surface technology of injection product. In addition, when designing the mold, changes of the core surface and the injection conditions are not considered. In this paper, change of surface according to the core and the injection conditions was compared with the surface of the injection product. Accumulation of these technologies will propose direction in mold design, manufacturing and injection molding technology.

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Corporate Reengineering for MRPII Implementation: Via a Hierarchical Modelling Approach

  • Chan, Jimmy S.F.;Chau K.Y.;Chan, Y.K.
    • International Journal of Quality Innovation
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    • v.6 no.2
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    • pp.59-89
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    • 2005
  • Manufacturing Resources Planning (MRPII) is one kind of manufacturing information system that can help manufacturing companies gain competitive advantages. It is estimated that more than one hundred MRPII systems are available in the market, many of them are mature enough to solve most operational issues in accordance with users' requirements. More often than not, many of these systems provide more functions than a company expects. Manufacturing companies worldwide have attempted to implement these MRPII systems, however, many companies experienced failure (Turbide, 1996) due to managerial rather than technical issues. The authors propose an approach utilising a roadmap to integrate BPR and the MRPII implementation in order to overcome this difficulty. A detail road map is developed to guide this implementation, which is designed using a hierarchical analysis technique known as Integrated DEFinition Method (IDEF). IDEF is a systematic manufacturing management and integration-modeling tool. The proposed approach is implemented and illustrated using a reference company and the results indicated that 66% reduction in errors for maintaining the bills of materials system; 99% reduction in time to carry out material requirement planning; and 70% reduction in time previously taken for non-productive discussions.

A Study on Manufacturing Resin-based Blow Mold using SLS Parts and Forming Prototype-car Parts (SLS 조형품을 이용한 수지형 블로우 몰드 제작 및 시작차 부품성형에 관한 연구)

  • 양화준;황보중;이석희
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.124-131
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    • 2000
  • Rapid Prototyping(RP) models are no longer used only for design verification. Currently, parts built utilizing layer manufacturing technology can be employed as functional prototypes and as patterns or tools for different manufacturing processes such as vacuum casting, investment casting, injection molding, precise casting and sand casting. This trend of Rapid Prototyping application meets the requirement of concurrent engineering and its range covers a more spreaded area. The aim of this paper is saving the manufacturing lead time and cost of plastic parts having hollow space shapes used by prototype-car. Using rapid prototype patterns, made by the Selective Laser Sintering(SLS) technique, a new approach of manufacturing resin-based blow mold is discussed. It has a great potential fur making prototype-car parts with the batch size of under 200 parts, in case of rapid modification due to a subsequent design changes in developing stage. So, the process proposed in this research shows reduction of process time and manufacturing cost when compared with the conventional process such as a Zinc Alloy fur Stamping(ZAS) mold.

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