• Title/Summary/Keyword: manufacturing systems

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Barix Thin Film Encapsulation of OLED's on Flexible and Rigid Glass substrates; high temperature performance and manufacturing aspects.

  • Chu, X.;Moro, L.;Rutherford, N.;Visser, R.J.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1699-1702
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    • 2007
  • We will discuss encapsulation of OLEDs on both flexible and rigid glass substrates. Accelerated testing at 6CC/90RH and 85C/85RH is compared and acceleration factors for OLED and Calcium test samples are discussed.We have tested the stability and performance of our barrier coating to much higher temperatures: up to 140 C. Water Vapor Transmission rates at temperatures from 60 to 140 C are presented. Rates and methods for low cost manufacturing on a large scale are analysed

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Effective visualization methods for a manufacturing big data system (제조 빅데이터 시스템을 위한 효과적인 시각화 기법)

  • Yoo, Kwan-Hee
    • Journal of the Korean Data and Information Science Society
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    • v.28 no.6
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    • pp.1301-1311
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    • 2017
  • Manufacturing big data systems have supported decision making that can improve preemptive manufacturing activities through collection, storage, management, and predictive analysis of related 4M data in pre-manufacturing processes. Effective visualization of data is crucial for efficient management and operation of data in these systems. This paper presents visualization techniques that can be used to effectively show data collection, analysis, and prediction results in the manufacturing big data systems. Through the visualization technique presented in this paper, we have confirmed that it was not only easy to identify the problems that occurred at the manufacturing site, but also it was very useful to reply to these problems.

Design and Experiment of an Optical System using a Prism with a High Enough Refractive Index for Wet Fingerprint Identification (물 묻은 지문을 인식하기 위한 프리즘 광학계의 설계 및 실험적 고찰)

  • Kang, Myung-Hoon;Kim, Jin-Su;Jung, Jin-Woo;Ko, Eun-Mi;Kim, Jae-Gu;Cho, Guan-Sik;Song, Han-Jung;Hwang, Jae-Mun
    • Korean Journal of Optics and Photonics
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    • v.18 no.6
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    • pp.395-400
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    • 2007
  • We propose a design and analysis of an optical system using a prism with a high enough refractive index for wet fingerprint identification. Important parameters including the tilting angle($\beta$) of the $1^{st}$ image plane, an anamorphic distortion, and a tilt of image plane are considered in terms of the apex angle of the prism($\alpha$) and refractive index of the prism material. Our suggestion on refractive index and apex angle of the prism corroborates well with experimental results.

Effects of Current Density and Anodization Time on the Properties of Porous Si (양극산화 시간 및 전류밀도 변화에 따른 다공질 실리콘의 특성 변화)

  • Choi, Hyun-Young;Kim, Min-Su;Kim, Ghun-Sik;Cho, Min-Young;Jeon, Su-Min;Yim, Kwang-Gug;Lee, Dong-Yul;Kim, Jin-Soo;Kim, Jong-Su;Leem, Jae-Young
    • Journal of the Korean institute of surface engineering
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    • v.43 no.3
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    • pp.121-126
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    • 2010
  • The PS(porous Si) were fabricated with different anodization time and current density. The structural and optical properties of PS were investigated by SEM(scanning electron microscopy), AFM(atomic force microscopy), and PL(photoluminescence). It is found that the pore size and surface roughness of PS are proportional to the current density. The PL spectra show that the PL peak position is red-shifted with increasing anodization time. This behavior corresponds to the change of pore size which is consistent with the quantum confinement model. The FWHM(full width at half maximum) of PL peak is decreased from 97 to 51 nm and the PL peak position is blue-shifted with increasing current density up to 10 mA/$cm^2$. The PL peak intensity of the PS fabricated under 1 mA/$cm^2$ is the highest among samples.

Development of Cyber-Physical Production System based Manufacturing Control System for Aircraft Parts Plant (가상물리제조 기반 항공기 부품공장 생산통제시스템 개발)

  • Kim, Deok Hyun;Lee, In Su;Cha, Chun Nam
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.1
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    • pp.143-150
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    • 2020
  • To enhance the effectiveness of the FMS (flexible manufacturing system), it is necessary for the manufacturing control system to be upgraded by integrating the cyber and the physical manufacturing systems. Using the CPPS (Cyber-Physical Production System) concept, this study proposes a 4-stage vertical integration and control framework for an aircraft parts manufacturing plant. In the proposed framework, the process controller prepares the operations schedule for processing work orders generated from the APS (advanced planning & scheduling) system. The scheduled operations and the related control commands are assigned to equipments by the dispatcher of the line controller. The line monitor is responsible for monitoring the overall status of the FMS including work orders and equipments. Finally the process monitor uses the simulation model to check the performance of the production plan using real time plant status data. The W-FMCS (Wing rib-Flexible Manufacturing Control & Simulation) are developed to implement the proposed 4-stage CPPS based FMS control architecture. The effectiveness of the proposed control architecture is examined by the real plant's operational data such as utilization and throughput. The performance improvement examined shows the usefulness of the framework in managing the smart factory's operation by providing a practical approach to integrate cyber and physical production systems.

A study on the manufacturing systems design methodology (생산시스템의 설계 방법론에 관한 고찰)

  • 강무진;이기성;문홍일;김동주;장인성;김기태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.555-560
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    • 2002
  • This paper addresses the methodologies for manufacturing systems design. While a number of design methods are used in product or part design, methods for manufacturing systems design are rarely known. Two approaches, simulation and axiomatic design theory, are discussed with respective case examples. The usual purpose of using simulation is to identify the bottleneck of a manufacturing system or to evaluate its performance with the aim of configuring the manufacturing system. The simulation typically proceeds in steps such as problem definition, model building, numerical experimentation, analysis and evaluation. The axiomatic design method transforms customer attributes into functional requirements and repeats mapping processes between functional domain and physical one until a satisfactory level of refinement of the functional requirements and the design parameters is reached. Possible design alternatives are evaluated by applying the independence axiom as well as the information axiom.

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A Study on Implementation Method of Manufacturing Control Systems using Software Reuse (소프트웨어 재사용 기법을 이용한 현장제어시스템의 구현 방법에 관한 연구)

  • Kim, Chong-Su;Oh, Hyun-Seung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.31 no.4
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    • pp.168-176
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    • 2008
  • In an environment where manufacturing conditions such as product lines keep changing, manufacturing control systems need to be continually maintained and upgraded according to the change. This requires an effective system implementation methodology. In this paper, a methodology based on the multi-criteria similarity comparison of manufacturing processes is proposed. A newly introduced process is compared with existing ones based on the multi-criteria similarity, and candidates for software reuse are selected from stored modules according to the overall process characteristics. The proposed methodology has been tested for an electronics manufacturing company's manufacturing control system, and the result has been satisfactory in that it can save time and efforts for system implementation.

Production Data Utilization System for Improving the Competitiveness of SMEs (중소기업 경쟁력 향상을 위한 생산현황 데이터 활용 시스템)

  • Lee, Seung-Woo;Nam, So-Jeong;Lee, Jai-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.2
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    • pp.55-61
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    • 2014
  • Recently, the manufacturing system is being changed in a mass customization and small quantity batch production. MES is a powerful production management tool supporting production optimization from the process initiation to the final shipment. It is a production management system which plans and executes based on the production data in the shop floor. This study deployed the utilization of production data and web HMI system to process real-time production data through the collection with the shop floor. The developed system was applied to the equipment operating time and other production data could be processed with the real-time. The proposed system and web HMI can be applied for various production systems by using different logic.

THROUGHPUT ANALYSIS OF TWO-STAGE MANUFACTURING SYSTEMS WITH MERGE AND BLOCKING

  • Shin, Yang Woo;Moon, Dug Hee
    • Journal of applied mathematics & informatics
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    • v.33 no.1_2
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    • pp.77-87
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    • 2015
  • Parallel lines are often used to increase production rate in many manufacturing systems where the main line splits into several lines in parallel, and after some operations, they merge into a main line again. Queueing networks with finite buffers have been widely used for modeling and analyzing manufacturing systems. This paper provides an approximation technique for multi-server two-stage networks with merge configuration and blocking which will be a building block for analysis of general manufacturing systems with parallel lines and merge configuration. The main idea of the method is to decompose the original system into subsystems that have two service stations with multiple servers, two buffers and external arrivals to the second stage are allowed. The subsystems are modeled by level dependent quasi-birth-and-death (LDQBD) process.

A Study on the Production Informatization Strategy for Korean SMEs of Manufacturing Industries (I) - Evaluation of Production Informatization Level (중소 제조기업의 생산정보화(MES) 도입 전략에 관한 연구 (I) - 생산정보화 수준 진단 및 평가)

  • Lee, Ju Yeon;Zhao, Wen-Bin;Park, Yang Ho;Lee, Eon;Noh, Sang Do;Jo, Hyunjei;Jo, Yong Ju;Choi, Seog Ou
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.194-205
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    • 2013
  • In recent years, the main concerns of enterprise management activities is how to strengthen the competitiveness to quickly respond to changes and sustain the growth in business environment. In order to achieve competitiveness and sustainability, a large variety of production informatization systems, such as MES (Manufacturing Execution System), ERP (Enterprise Resource Planning), have been introduced to manufacturing companies. However, there have been many problems owing to the reckless introduction of those systems. Therefore, it is necessary to evaluate the informatization level of the manufacturing company before introducing production informatization systems. This paper presents methodology and system to evaluate the informatization level of manufacturing company. The proposed evaluation method, based on the traditional questionnaire approaches, considers the various characteristics of the company. And then, we proposed models for calculation and production informatization level using 450 results of conducting a survey. Finally, a web-based system was developed for the evaluation of informatization level.