• Title/Summary/Keyword: manufacturing system operation

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An Autonomous Operational Service System for Machine Vision-based Inspection towards Smart Factory of Manufacturing Multi-wire Harnesses

  • Seung Beom, Hong;Kyou Ho, Lee
    • Journal of information and communication convergence engineering
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    • v.20 no.4
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    • pp.317-325
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    • 2022
  • In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

A System Design of Evolutionary Optimizer for Continuous Improvement of Full-Scale Manufacturing Processes (양산공정의 지속적 품질개선을 위한 Evolutionary Optimizer의 시스템 설계)

  • Rhee, Chang-Kwon;Byun, Jai-Hyun;Do, Nam-Chul
    • IE interfaces
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    • v.18 no.4
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    • pp.465-476
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    • 2005
  • Evolutionary operation is a useful tool for improving full-scale manufacturing process by systematically changing the levels of the process variables without jeopardizing the product. This paper presents a system design for the evolutionary operation software called 'evolutionary optimizer'. Evolutionary optimizer consists of four modules: factorial design, many variables, mixture, and mean/dispersion. Context diagram, data flow diagram and entity-relationship modelling are used to systematically design the evolutionary optimizer system.

Operation control method for multiple objectives on multiple stages automated machining /assembly systems (다단계 자동가공/조립제조시스템에서 다목표 작업제어 기법)

  • 최정상
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.95-103
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    • 1998
  • This paper is concentraed on a study of operation for multiple objectives in a automated manufacturing system with multiple machining cells . Largest Sum Processing-time First(LSPF) was developed in order to minimize makespan, mean flowtime and maximize mean utilization and compare with Ho and Chang's algorithm(HC) and Hunsucker and Shah's algorithm(HS). The results show that LSPF provides better soutions than HC at 78.2% and than HS at 67.8% of total problems to frequency . LSPF reduces 5.8% of makespan by HC and 22.1% of the value by HS and curtails 15.8% , 7.5% of mean flowtime by receptive algorithms(HC, HS). And mean utilization is also higher about 5.5% than HC and HS.

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A Study on the Effective Operation of HVAC Systems on Manufacturing Plants by EnergyPlus and PSO Algorithm (EnergyPlus와 PSO알고리즘을 이용한 제조플랜트 냉난방/공조시스템의 최적 운영에 관한 연구)

  • Lee, Eon;Jeong, Jin Woo;Zhao, Wen Bin;Noh, Sang Do
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.2
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    • pp.120-128
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    • 2013
  • Recently, the importance of the HVAC system (Heating, Ventilating and Air Conditioning System) is growing because comfortable working environment has emerged as important element for enhancing work efficiency. HVAC system is a general term of a system that collectively creates desired temperature and state through heating and air conditioning. HVAC system consists of many objects, so it requires a lot of constraints for its effective operation. Thus, specific strategy is needed for an optimal operation of HVAC System for plant. In this paper, manufacturing plants which have HVAC systems has been modeled and the objective function and constraints for an effective operation have been defined. And new strategy for an effective operation of HVAC system with energy simulations has been proposed.

Development of the CAD/CAM System for CNC Universal Cylindrical Grinding Machines (CNC 만능 원통연삭기의 CAD/CAM 시스템 개발)

  • 조재완;김석일
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.4
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    • pp.312-318
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    • 2000
  • In this study, an exclusive CAD/CAM system is developed for enhancing the effectiveness and productivity of CNC universal cylindrical grinding machines on which the external/facing/internal grinding cycles and the wheel dressing cycles are integratively carried out. The CAD/CAM system can manage the various processes such as geometry design, NC code generation, NC code verification, DNC operation, and so on. Especially, the feature-based modeling concept is introduced to improve the geometry design efficiency. And the NC code verification is realized by virtual manufacturing technique based on the real-time analysis of NC codes and the boolean operation between workpiece and wheel.

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Convergence Network Architecture for Global Manufacturing Execution System (글로벌 제조실행시스템을 위한 융합네트워크 구조)

  • Lee, Tae-Gyu;Shin, Seong-Yoon;Lee, Hyun-Chang
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2014.05a
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    • pp.211-214
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    • 2014
  • Nowadays, manufacturing field are facing new challenges, through digital information and global integration, toward sophisticated production. This paper presents the system configuration and issues of current manufacturing execution system(MES), and describes major issues and solving elements to establish a MES system for cloud services. Also, it proposes business intelligence(BI) systems for building a manufacturing information system to have the optimized production flow and to respond appropriately to consumer market.

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An Dynamic Analysis of Quality Control in Korean Manufacturing Industry (한국제조기업 품질관리활동의 동적 분석)

  • 이순룡;이광재
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.10 no.16
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    • pp.183-195
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    • 1987
  • The effectiveness of quality control is contingent to adaptability to the present circumstance. The objectives of this study are to provide empirical data to carry out qualify control effectively. To accomplish this purpose, an empirical study was made by questionaire (mailing survey method, Feb. to Mar. in 1987). The sample is the 167 companies in Korean manufacturing industry. The main findings out of the analysis are as follows the stage of quality control is concentrated in appraisal phase, the company standard is equiped gradually in non-KS marked company and the need of economic evaluation about quality control is increased gradually. With a view to analysing of relationship between quality control and it's effect factors (company standard, KS mark, computer based information system), the methods of $\chi$$^2$ test are used. The company standard have a significant difference in top manager's altitude to duality control, operation stage of quality control. operation scope of qualify control and quality budgeting system but is insignificant with economic evaluation about duality control. Otherwise, KS mark is insignificant with the equality control activity except for operation scope. The quality information system based in computer have a significant difference in operation stage, operation scope and economic evaluation. Therefor, for the purpose of attaining effectiveness of quality control through the economic evaluation about quality control, the company standard and computer based duality information system must be utilized in quality control activity.

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A Method for Efficient Operation of Intelligent Manufacturing Systems (IMS(지능생산시스템)의 효율적인 운용 기법 개발에 관한 연구 - 자원 관리 기법을 중심으로 -)

  • 이영해;이병호;조창희
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.113-124
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    • 1998
  • Manufacturing systems are becoming intelligent, decentralized, autonomous, which is so called as Intelligent Manufacturing Systems(IMS). In this paper, a method for efficient resource management in Holonic Manufacturing System which is one alternative of IMS, was developed. The developed method was evaluated with the current possible method and the results are shown.

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A Study of Manufacturing Cell Based on the Demand Rate (부품 수요율을 고려한 제조 셀의 운용)

  • 박승헌
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.49
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    • pp.67-76
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    • 1999
  • This research presents the relationship among machining time, cycle time and demand rate in a cellular manufacturing system. The manufacturing cell produces part families by automated machines. This paper discusses the cases of increasing demand rate in an existing cell and designing cell based on the demand rate. This research developed an algorithm for decision making such as cycle time, machines and workers in order to minimize the total machine capacity and the number of workers for any given demand rate. The proposed algorithm was successfully applied for the design and operation of cell manufacturing with a good result.

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Parts Processing Route and Economic Design in Flexible Manufacturing Systems employing AGVs for Transport (무인 반송시스템을 이용하는 유연 제조시스템에서 작업경로와 경제적 설계)

  • 장석화
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.46
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    • pp.19-32
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    • 1998
  • This paper addresses the processing route of parts and economic design in flexible manufacturing systems (FMSs) employing AGVs for Transport. Parts are processed through several workstations according to operation sequences. The machine of each workstation can do multiple operation functions. The operation stage of a part can be processed in several workstations, which are non-identical in functional performance. The objective of this paper is to determine the processing route of parts, number of machines at each workstation, number of vehicles. The model is assumed that the operation stage of parts can be processed at the only one among several available workstations. Parts are transported by automated guided vehicle system(AGVS). The decision criteria is to minimize the sum of processing cost, travel cost, operating cost. A model formulation is represented. A solution algorithm is suggested by using mathematical programming and simulation technique, and a numerical example is shown.

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