• Title/Summary/Keyword: manufacturing plan

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A Shipyard Simulation System using the Process-centric Simulation Modeling Methodology: Case Study of the Simulation Model for the Shipyard Master Plan Validation (공정 중심 시뮬레이션 모델링 방법론을 이용한 조선소 생산 시뮬레이션 시스템: 중일정계획 검증 시뮬레이션 모델 구축 사례를 중심으로)

  • Jeong, Yong-Kuk;Woo, Jong-Hun;Oh, Dae-Kyun;Shin, Jong-Gye
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.2
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    • pp.204-214
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    • 2016
  • Shipbuilding process takes a long time for producing final products, and needs many different resources. Because of these characteristics, it has been studied about shipyard simulation and virtual manufacturing that is able to implement the virtual manufacturing process. However, among the previous researches, it requires considerable time and effort to construct simulation model since the systematic methodology has not been used for simulation modeling. Also, reusability of constructed simulation model was low. Therefore, this research defines the method to construct shipyard simulation system using the process-centric simulation modeling methodology and shipyard simulation framework. This paper also validates the utility of this methodology through applying to construct simulation model for the shipyard master plan validation.

Capacity Planning and Control of Probe Process in Semiconductor Manufacturing (반도체 Probe 공정에서의 생산 능력 계획)

  • Jeong, Bong-Ju;Lee, Young-Hoon
    • IE interfaces
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    • v.10 no.1
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    • pp.15-22
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    • 1997
  • In semiconductor manufacturing, the probe process between fabrication and assembly process is constrained mostly by the equipment capacity because most products pass through the similar procedures. The probe process is usually performed in a batch mode with relatively short cycle times. The capability of the probe process can be determined by the optimal combination of the equipments and the products. A probe line usually has several types of equipment with different capacity. In this study, the probe line is modeled in terms of capacity to give the efficient planning and control procedure. For the practical usage, the hierarchical capacity planning procedure is used. First, a monthly capacity plan is made to meet the monthly production plan of each product. Secondly, the daily capacity planning is performed by considering the monthly capacity plan and the daily fabrication output. Simple heuristic algorithms for daily capacity planning are developed and some experimental results are shown.

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A Support System for Design and Routing Plan

  • Park, Hwa-Gyoo;Shon, Ju-Chan;Park, Sung-Gin;Baik, Jong-Myung
    • Proceedings of the CALSEC Conference
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    • 1999.07b
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    • pp.607-614
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    • 1999
  • In this paper, we demonstrate the implementation case using component based development tool under development process for application developments. The tool suggested provides the programming environment for the development of distributed manufacturing applications primarily. The development tool is classified into visual component, logic component, data component, knowledge component, neural net component, and service component which is a core component for the support component edit and execution. We applied the tool to the domain of the design and routing plan to retrieve existing similar design models in database, initiate a model, generate a process plan, and store the new model in the database automatically. Utilizing the tool, it integrates a geometric modeler, engineering/manufacturing database, and knowledge sources over the Internet.

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The Case of CM as Applied to the Pre Design Phase - Focused on the Case of YongJu New Tobacco Manufacturing Plant - (설계 전 단계에서의 CM 적용 사례 - 영주 신 제조창 CM 사례를 중심으로 -)

  • Park Yong-Jun
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.19-26
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    • 2003
  • In the face of the deterioration of tobacco manufacturing plant, we've got the plan for now manufacturing factory for the competitiveness, modernization, rationalization and environment. To achieve the goals, it was necessary to plan and investigate in the early stage of project. Consequently. We determined to introduce the CM in the early stage. We Performed the whole phase of CM services front the pre design phase services like feasibility analysis of site and building, plant master plan, selection of manufacturing facilities and drawing up the RFP, to maintenance management phase after the completion of a construction work. Contrary to the another CM projects, YongJu New Tobacco Manufacturing Plant CM organized the CM team with expert in field before the design development. This study analyze and evaluate the CM services of YongJu project which performed on the pre design phase. The purpose of this study is to emphasize the importance of pre design phase CM and support that CM services will start from the pre design phase.

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A Study on the Management Efficiency Analysis of Manufacturing Industry (제조기업의 경영효율성 분석에 관한 연구 -자동차 부품산업 중심으로-)

  • 박정현;김원중
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.5
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    • pp.22-30
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    • 2002
  • Our study emphasizes the importance of the review of the manufacturing industry in order help them make right decision and despite many previous methods for analyzing productivity, we were coming to analyze the efficiency of the industry with Date Envelopment Analysis(DEA). Conclusively, only 4 companies is found to manage their companies effectively among 20 top-ranking companies and there was no any correlation and through the result we could realize that the result analyzed by "DEA" don't exactly match financial rates which means that corporation's management is inefficient. We are quite sure that our study can be approved materials for Benchmarking and Management establishing strategic plan.egic plan.

Integrating Machine Reliability and Preventive Maintenance Planning in Manufacturing Cell Design

  • Das, Kanchan;Lashkari, R.S.;Sengupta, S.
    • Industrial Engineering and Management Systems
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    • v.7 no.2
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    • pp.113-125
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    • 2008
  • This paper presents a model for designing cellular manufacturing systems (CMS) by integrating system cost, machine reliability, and preventive maintenance (PM) planning. In a CMS, a part is processed using alternative process routes, each consisting of a sequence of visits to machines. Thus, a level of 'system reliability' is associated with the machines along the process route assigned to a part type. Assuming machine reliabilities to follow the Weibull distribution, the model assigns the machines to cells, and selects, for each part type, a process route which maximizes the overall system reliability and minimizes the total costs of manufacturing operations, machine underutilization, and inter-cell material handling. The model also incorporates a reliability based PM plan and an algorithm to implement the plan. The algorithm determines effective PM intervals for the CMS machines based on a group maintenance policy and thus minimizes the maintenance costs subject to acceptable machine reliability thresholds. The model is a large mixed integer linear program, and is solved using LINGO. The results point out that integrating PM in the CMS design improves the overall system reliability markedly, and reduces the total costs significantly.

A study on the CTP System development at manufacture based MTO and MTS (MTO와 MTS기반의 생산방식에서의 CTP 시스템 개발에 관한 연구)

  • 여성주;류석곤;왕지남
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.534-537
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    • 2000
  • Recently, A manufacturing formula centered of the customer is one of the most important parts for the company competition. Especially, it is the matters of weight and importance that Make to Order(MTO) and Make to stock(MTS) is considered at the same time for designing manufacturing system based the order effectly. This paper suggests a alternative Available to promise(ATP) and capable to promise(CTP) to confirm the delivery time to customer, how to link mid-long term production plan with short term daily based scheduling, how to relate middle processes of device based industry to mid-long term plan through the example of S company in a manufacturing formula mixed MTO and MTS

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자동화 공정에서 워크스테이션 컨트롤러의 스케줄러 개발

  • 이원배;도성희;박경진;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.359-363
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    • 1992
  • As the demands of manufacturing automation is increasing, lots of efforts are devoted to the applications of Computer Integrated Manufacturing(CIM) concept in manufacturing shop floor. A workstation is a computer which controls differnet machines in the low level of factory(shop floor). A workstation can be utilized efficiently to enhance the coopetative work of machines. A scheduler is a component program in a workstation and it controls the operation of machines according to a fixed plan. A scheme for the scheduler has been developed for selected machines and software has been made. The fixed plan is stored in a schedule file which keeps machine names, communications methods, information for communications and time for the usages, etc. The scheduler carries out its role by the information in the schedule file. Although the developed software has some Iimitations, the test results show that the scheduler can be applied easily to the automation of the low level of factory.

A Study to activate Compulsory Education for Manufacturing Industrial Safety and Health (focusing on Small-scale business) (제조업 산업안전보건 법정교육 활성화에 관한 연구 (영세사업장 중심으로))

  • Kim, Dong-Chul;Kim, Byung-Suk
    • Journal of the Korea Safety Management & Science
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    • v.18 no.2
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    • pp.1-8
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    • 2016
  • This study organizes not only the middle-long term developing plan of safety health education to put emphasis on a manufacturing industry, but also the developing plan of activating the domestic safety health education. On the basis of this study, current safety health education can be developed. To achieve a goal of implementing domestic safety health education, this study is carried out more deeply as follows.

Statistical Process Control of Stochastic Network for the evaluation of six sigma Level (확률적 네트워크의 통계적 공정관리와 6$\sigma$)

  • 박기주
    • Journal of Korea Society of Industrial Information Systems
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    • v.8 no.1
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    • pp.1-8
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    • 2003
  • There are many statistical evaluation methods, A more technical Perspective is needed in estimating the effect of the Manufacturing Process for improving the Productivity, Process network analysis is a technique which has the potentiality for a wire use to improve the manufacturing process which other techniques can't be used to analyze effectively. The concept of six sigma plan was developed and pursued by Motorola to improve the process control. The goals of six sigma plan are established on the foundation of customer satisfaction such as Quality, Cost Delivery and Service This paper presents how to improve the manufacturing process by statistical process control for the evaluation of six sigma level.

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