• 제목/요약/키워드: manufacturing plan

검색결과 509건 처리시간 0.025초

디지털 매뉴팩쳐링 기법을 이용한 절단기기의 검증된 가상 NC 시뮬레이터 구축 (Construction of a Verified Virtual NC Simulator for the Cutting Machines at Shipyard Using the Digital Manufacturing Technology)

  • 정호림;임현준;이장현;최양렬;김호구;신종계
    • 대한조선학회논문집
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    • 제42권1호
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    • pp.64-72
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    • 2005
  • Digital manufacturing is a technology to simulate the real manufacturing process using the virtual model representing the physical schema and the behavior of the real manufacturing system including resources, processes and product information. Therefore, it can optimize the manufacturing system or prevent the bottleneck processes through the simulation before the manufacturing plan is executed. This study presents a method to apply the digital manufacturing technology for the steel cutting process in shipyard. The system modeling of cutting shop is carried out using the IDEF and UML which is a visual modeling language to document the artifacts of a complex system. Also, virtual NC simulators of the cutting machines are constructed to emulate the real operation of cutting machines and NC codes. The simulators are able to verify the cutting shape and estimate the precise cycle time of the planned NC codes. The validity of the virtual model is checked by comparing the real cutting time and shape with the simulated results. It is expected that the virtual NC simulators can be used for accurate estimation of the cutting time and shape in advance of real cutting work.

조선소에서의 시뮬레이션 기반 생산에 관한 연구 : 선표 계획 검증을 중심으로 (A Study on Simulation based Manufacturing in Shipyards : Focused on a Long-term Plan Verification)

  • 이동건;오대균
    • 해양환경안전학회지
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    • 제20권1호
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    • pp.86-95
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    • 2014
  • 조선소의 생산성은 제한된 자원을 얼마나 효율적이고 체계적으로 관리하고 사용하는가에 달려있다. 최근 들어 조선소에서는 생산관리 시스템을 고도화하기 위해 시뮬레이션 기법을 적용한 연구가 활발히 진행되고 있다. 본 논문에서는 시뮬레이션 기법을 생산관리에 적용한 조선소의 시뮬레이션 기반 생산 개념을 연구하였다. 이는 조선소 현장에서 경험과 직관에 의한 의사결정을 지양하고, 정량적이고 구체적인 데이터에 기반을 둔 개선방안을 확립할 수 있게 한다. 본 논문에서는 조선소의 생산 계획 중 선표 계획 영역에 대한 시뮬레이션 적용 연구를 수행하였으며, 이를 위해 조선소의 생산 계획 프로세스와 시스템을 분석하고 상용 시뮬레이션 소프트웨어를 이용한 시뮬레이션 시스템의 설계를 수행하였다. 이러한 시뮬레이션 시스템은 현재 조선소 생산관리 시스템의 운용환경을 고려하여 웹 환경에서 운용가능한 구조를 갖고 있으며, 이를 통해 조선소에서는 보다 손쉽게 생산 계획을 시뮬레이션하고 결과를 분석함으로써 보다 신뢰도 높은 생산 계획을 수립할 수 있을 것으로 기대한다.

선별형 2회 샘플링 검사방식의 최적설계를 위한 알고리즘 개발 (An Algorithm for Determining Double Rectifying Inspection Plans)

  • 강보철;조재립
    • 품질경영학회지
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    • 제24권4호
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    • pp.207-223
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    • 1996
  • These days, customers have attached great importance to the function of product liability and quality assurance. In Korea, the single rectifying sampling inspection for attribute (KS A 3105) has been used. But this inspection plan given by tables (KS A 3105) has some defects. There are limitations in the range of applications and irrationality of approximate probability and the double rectifying sampling inspection is not mentioned. Moreover, ATI (average total inspection) does not reflect sampling costs and the loss of nonconforming item. Therefore, the objectives of this study is to develope new algorithms and computer program that provide the optimal sampling inspection plan based on minimum linear costs (single & double inspection plan). The result of this study revealed that the new algorithm is less than KS A 3105 in ATI and basically, double inspection plan is more economical. Also it comes over restrictions in KS A 3105. So, it is definite that the optimal solution can be obtained considering cost factors in manufacturing and sampling process, and costs can be saved in the long term.

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산업단지 에너지사용계획을 위한 표준데이터 산정 연구 (A Study on the Calculation of Standard Data for Energy Use Plan of Industry Complex)

  • 서광수
    • 한국태양에너지학회 논문집
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    • 제34권4호
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    • pp.101-109
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    • 2014
  • The Consultation about Energy Use Plan is prescribed by the Energy Use Rationalization Act. This study calculated the Standard Data for Energy Use Plan of Industry Complex by the 9th Korean Standard Industrial Classification Divisions so that the energy demand reflecting the industrial technology change and characteristics of Manufacturing Divisions would predict. To achieve this aim, analysis on thousands of data in Energy Consumption Report Forms reported from industries which annual consumption of energy exceeds 2,000toe from 2009 to 2010 was carried out. The results showed that calculated overall mean fuel basic unit decrease, electricity basic unit increase and energy basic unit increase compared to that of the Notification No. 2002-130 of the Ministry of Commerce, Industry and Energy, therefore it means that heat source of energy facilities transferred from fuel to electricity. Also resultingly suggests that the related notification, code etc. are amended as soon as possible.

금속제조업 재해 현황과 안전의식에 관한 연구 (A Study of Metal Manufacturing Disaster Situation and Safety Consciousness)

  • 전관옥;이신복;이동호
    • 문화기술의 융합
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    • 제4권4호
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    • pp.429-438
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    • 2018
  • 최근 제조업에서 발생하고 있는 사고로 인하여 중대 재해 및 중대 산업사고로 이어지고 지역사회 재난으로까지 확대되는 경향을 나타내고 있다. 안전행정부는 제3차(2015-2019)국가안전관리기본계획에 따라 산업현장 재해 및 재난을 최소화하기 위한 기업재난관리 차원의 개선대책을 발표하고 적극 홍보하고 있다. KOSHA 2015~2017년도의 산업재해 발생 현황을 보면 금속 관련 제조업의 재해율이 1.57%로 전 업종 평균 0.50% 대비 약 3배 이상 높게 나타났다. 재해 원인을 조사해 본 결과 작업자의 불안전한 행동에 기인하여 발생된 비율이 72%로 높게 나타났다. 또한 불완전한 행동은 안전의식과 밀접한 관계를 가지고 있어 이 분야에 종사하고 있는 작업자를 대상으로 안전의식에 대한 설문조사를 실시하였다. 안전의식이 사고 예방에 가장 긍정적인 영향을 미치고 있고 사고발생을 감소시키는 요인으로 나타났다.

새로 개발된 3차원 영상 기반의 임플란트 가이드 프로그램과 삭제 공정을 이용한 임플란트 계획 및 식립: 증례보고 (Implant placement using a newly developed CT-based guide program and subtractive manufacturing: case reports)

  • 박정완;김경록;강혜원;이규복;이두형
    • 구강회복응용과학지
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    • 제31권1호
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    • pp.67-74
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    • 2015
  • 컴퓨터 단층영상에 기반한 임플란트의 삼차원 컴퓨터 유도 수술은 임플란트 가이드를 이용함으로써 수술시 정확도와 편의성을 향상시킨다. 본 증례에서는 최근에 개발된 임플란트 가이드를 제작 프로그램을 이용하여 가이드를 설계하고 아크릴릭 레진을 절삭하는 방식으로 제작하여 임상에 적용하였다. 본 프로그램을 이용한 가이드의 설계와 제작시 이로운 점이 있었기에 이를 보고하는 바이다.

지역 산업구조를 고려한 기업평가지표 모형 (A Model of Business Evaluation Index for a Regional Industry)

  • 정해석;김병극;유우식
    • 산업경영시스템학회지
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    • 제33권3호
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    • pp.79-86
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    • 2010
  • Causing by economic stagnation and financial management difficulty of the domestic small and medium business company, the actual condition which enlarges the plan of politic funds increased from the government. The government authority as the SBC (small and medium business promotion corporation) evaluates the domestic small and medium business company, and directly executes a governmental politic funds. Financial analysis is a important factor of enterprise evaluation among various valuation bases. However because of applying to the whole domestic manufacturing industry on financial evaluation, Current financial evaluation index effectively cannot reflect the feature of a regional industry. A whole manufacturing industry index considers a standard for the comparison evaluation of domestic manufacturing industry and compares with the other industries and the world-wide nation industry change, But, there is a difference from indexes of corresponding industry in specific regions. This paper proposes a model of evaluation index for the efficient execution of politic funds. We considers three manufacturing industries for proposed model which are shipbuilding, machine tool and airline industries in Gyeongsangnam-do region.

IPA를 활용한 제조기업의 중대재해처벌법 대응방안 수립 (Establish Manufacturing Firms' Response Strategy to the Serious Accident Punishment Act Using IPA)

  • 서준혁;배성민
    • 품질경영학회지
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    • 제51권4호
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    • pp.607-618
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    • 2023
  • Purpose: In this study, we proposed a plan to establish and implement a safety and health management system by utilizing corporate resources so that manufacturing companies can effectively respond to the Serious Accident Punishment Act. Methods: We identified critical factors and response strategies necessary for manufacturing companies to respond to the Severe Accident Punishment Act effectively and surveyed employees working at the company regarding their importance and performance. Results: In this study, we presented a method of strategically constructing the response strategies (20) shown in previous studies by matching them with the company's resources (leadership, organization, budget, education, and awareness). In particular, leadership refers to the ability of managers who can prevent serious accidents by carrying out safety and health security obligations to avoid safety and health hazards or risks to employees in the business or workplace that is controlled, operated, and managed. Conclusion: Based on the manager's firm leadership, the system's purpose and direction must be accurately set and sufficiently communicated to members. In addition, for companies to identify and improve risk factors on their own, a Process approach must be established to improve execution by referring to legal standards together with field managers and supervisors.

치과위생사의 임시치관제작 기술 숙련에 대한 인식도 (Recognition on technical skills of temporary resin jacket of dental hygienist)

  • 김경원;김광희
    • 한국치위생학회지
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    • 제9권4호
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    • pp.559-568
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    • 2009
  • Objectives : In order to manage to reformative tendency of the educational whole with change request of dental hygienics education which is diversificated and professionalized the manufacturing practice of a temporary resin jacket which is educated with from much dental hygiene is become accomplished, so far also the recognition which relates with the manufacturing practice of a temporary resin jacket of dental hygiene students there is not researched. The present research carried out the practice evaluation with the target of students of a dental hygiene department, who finished a manufacturing practice of a temporary resin jacket, analyzed and investigated the material, reported its result, and enforced a research. Methods : This research selected students of 6 dental hygiene departments located in the Daegu Gyeongbuk region, who have manufacturing experience of a temporary resin jacket, by a convenient sampling method, and then a questionnaire was executed by a self-administration method, and a total of 290 copies were statistically treated. The content of the questionnaire are composed of 2 questions on an attitude survey before and after manufacturing practice of a temporary resin jacket, 3 questions on an educator for practice of a temporary resin jacket, 7 questions on recognition of technical skills for manufacturing a temporary resin jacket, 9 questions on the practice content evaluation of manufacturing of a temporary resin jacket and recognition on manufacturing practice of a the temporary resin jacket. Results : 1. The average of recognition on technical skills for manufacturing a temporary resin jacket of a dental hygienist was 3.82 points, the average of evaluation on practice content of manufacturing a temporary resin jacket being 3.75 points, and the average of recognition on the practice of manufacturing a temporary resin jacket was 3.71 points. 2. Currently, as the educator for the practice of manufacturing a temporary resin jacket, dental hygienists were 188 persons(64.8%) and dental technicians was 102 persons(35.2%), and as educators they want in the future, dental hygienists were 97 persons(33.3%) and dental technicians was 193 persons(66.7%). Persons hoping reeducation for manufacturing a temporary resin jacket were 219 persons(85.9%). 3. There was a significant difference in consciousness of students before and after practice of manufacturing a temporary resin jacket(p<.001). 4. There was a significant difference in practice evaluation and practice recognition according to the educational subject(p<.001). 5. There was a significant reverse correlation in the educational subject, practice evaluation and practice recognition(p<0.01). Conclusions : The practice for manufacturing a temporary resin jacket in education of dental hygiene is necessary to improve job performance ability in more various and specialized dental treatment and to solve desire for improvement of professional technical skill ability of students, and accordingly. About study process of the future students observation investigation or student objective interview investigation etc. seeks a problem in the become research lead, the succeeding research which gropes the plan which is the possibility of solving the problem which discovered is thought will be necessary.

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MES system based on real-time process capability management

  • Han, Jin-Su
    • 한국컴퓨터정보학회논문지
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    • 제25권11호
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    • pp.115-122
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    • 2020
  • 본 논문에서는 실시간 공정능력관리 기반의 MES(Manufacturing Execution System) 시스템과 해당 시스템을 활용한 제조 업무 수행 절차에 대해서 제안한다. 현 MES 시스템은 제조 현장을 쉽게 인지할 수 있는 KPI(Key Performance Indicator) 리포트는 제시하지만, 실질적 제조 현장의 KPI 향상을 위한 개선 방안은 도출하지 못하고 있다. 즉, 불량률 증가, 수율 감소, 생산 리드 타임(Lead-Time) 증가의 궁극적 원인을 발췌하여 개선 방안을 도출하고, 이를 제조 현장에 적용하는 부분에는 어려움이 있다. 본 논문에서 제안하는 실시간 공정능력관리 기반의 MES 시스템은 공정능력지수를 결정하는 설비 주요 인자의 산포도를 실시간으로 관리하여, 기존 MES 시스템의 한계점을 극복한 제조 운영 관리시스템 구축이 목적이다. 그리고, 실시간 대용량 데이터 처리를 위한 속도개선 방안을 제시하여, 해당 시스템이 잘 운영될 수 있도록 적용하려고 한다.