• Title/Summary/Keyword: manufacturing methods

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A Fundamental Study on the Converter Slag Coarse Aggregate Used in Concrete (전로슬래그 굵은골재를 콘크리트용으로 사용하기 위한 기초적 연구)

  • 문한영;유정훈;정호섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.233-236
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    • 1999
  • In this paper, we carried out fundamental experiments to use the steel manufacturing slag as a concrete aggregate. Generally there are two types of slag, the blast-furnace slag and the steel manufacturing slag. The latter is classified by the difference of manufacturing method of steel into the convertor slag and the electric-furnace slag. The steel manufacturing slag mainly contains SiO2 and CaO as the chmical composition. The reaction with water and a little of free CaO in the steel manufacturing slag makes the expansion of volume change. Therefore, we primarily investigated physical properties, expansion mechanism, pH value, aging effects and aging methods in the steel manufacturing slag. Then compressive strength of concrete with steel slag aggregate is measured.

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Fundamental Properties of Converter Slag Aggregate Treated with Accelerated Aging (촉진에이징처리한 전로슬래그 골재의 기초물성)

  • 문한영;유정훈;천승환
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.275-278
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    • 2000
  • In this paper, we carried out fundamental experiments to use steel manufacturing slag as a concrete aggregate. Generally, there are two types of slag, the blast-furnace slag and the steel manufacturing slag. The latter is classified by the difference of manufacturing method of steel into the convertor slag and the electric-furnace slag. The steel manufacturing slag mainly contains $SiO_2$ and CaO as the chemical composition. The reaction with water and a little of free CaO in the steel manufacturing slag made the expansion of volume change, Therefore, we primarily investigated physical properties, expansion mechanism, pH value, aging effect and aging methods in the steel manufacturing slag, Then compressive strength of concrete with steel slag aggregate is measured.

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Self-healing capsule manufacturing and characteristic analysis using microfluidic control method droplet manufacturing technology (미세 유체제어 방식 드랍렛 제작 기술을 이용한 자가치유 캡슐 제작 및 특성 분석)

  • Ji, Dong-min;Song, Won-Il;lee, ja sung;Ramos-Sebastian, Armando;Kim, S-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.251-252
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    • 2022
  • The microfluidic controlled droplet manufacturing system is one of the most powerful methods for capsule manufacturing. The microfluidic control method can control the type and size of the capsule by changing the size and configuration of the channel. In addition, by increasing the number of channels, capsules of uniform size can be mass-produced. In this paper, a capsule manufacturing system including flow-focusing and T junction method was designed. In addition, the effectiveness of this system was verified by manufacturing multi-emulsion capsules with a size of 2.2 to 3 mm.

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Determination of an optimal operation condition in continuous manufacturing process (일관제조공정에서의 최적 조업조건의 도출)

  • 김윤호;최해운
    • Korean Management Science Review
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    • v.10 no.2
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    • pp.111-120
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    • 1993
  • The most important factors for a product to survive in the market are cost and quality. In recent years, quality proceeds to cost. There are many techniques of use to improve the quality of a product. One of the techniques is applying statistical methods (especially Taguchi method) to real operational conditions for a continuous manufacturing process in P company. There are 91 factors to control in the process. So, we predetermined 7 main effect factors and 6 interactive effect factors by statistical methods and advices of engineers. With these 13 factors, we determined the optimal level of operations for the process.

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A Study on the Efficient Meshfree Method Using Adaptive Refinement Analysis (적응적 세분화기법을 이용한 효율적 무요소법에 관한 연구)

  • Han, Kyu-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.50-56
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    • 2010
  • Meshfree methods show many advantages over finite element method(FEM) in the class of problems for which the remeshing process is inevitable when the conventional FEM used, such as propagating crack problems, large deformation and so on. One of the promising applications of meshfree methods is the adaptive refinement for problems having multi-scale nature. In this study, an adaptive node generation procedure is proposed and several numerical examples are also presented to illustrate the efficiency of proposed method.

Comparative Study on Element Removal Methods for ESO (진화적 구조 최적화를 위한 요소 제거법의 비교 연구)

  • 한석영
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.112-118
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    • 2000
  • In case ESO(evolutionary structural optimization) which is one of topology optimization methods, the element removal ratio is fixed throughout topology optimization by 1 or 2%. As a result it has no flexibility for various types of structures and thus the rate of convergence might not be efficient. Thus various element removal methods were developed in order to improve the efficiency of ESO. In this paper, various element removal methods for ESO are compared with each other for a bracket and a short cantilever. In addition, a new improved bi-directional element removal method is suggested in order to obtain much better optimized topology. From the comparative results of the examples, it is verified that all of the developed various element removal methods are very effective, and the suggested element removal method is the most effective.

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CAD/CAM fabricated complete denture using 3D face scan: A case report (3D face scan을 이용한 CAD/CAM 제작 의치 증례)

  • Eom, Dae-Young;Leesungbok, Richard;Lee, Suk-Won;Park, Su-Jung;Ahn, Su-Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.55 no.4
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    • pp.436-443
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    • 2017
  • In the past, computer-aided design / computer-aided manufacturing (CAD/CAM) technology was the closed system that users had to use the components of only one manufacturer. At present, it has changed to the open system with the flexibility to select and use the components of various manufacturers' components according to their needs. Despite the development of dental materials and prostheses manufacturing methods, denture manufacturing has followed conventional manufacturing methods for nearly 100 years. However, studies on CAD/CAM fabricated denture have been recently carried out to overcome the disadvantages of conventional denture manufacturing. Some commercialized products using milling or 3D printing have already been applied clinically. This case report confirms the possibility of CAD/CAM dentures using 3D face scan and compared them to conventionally fabricated dentures.

Development of Variable Rolling Pressure Device for Bead-Shape Accuracy and Mechanical Property Enhancement in WAAM (Wire Arc Additive Manufacturing(WAAM)에서 적층 비드(Bead) 형상 정확도 및 기계적 특성 향상을 위한 가변 가압장치 개발)

  • Hwang, Ye-Han;Lee, Choon-Man;Kim, Dong-Hyeon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.66-71
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    • 2022
  • Metal additive manufacturing (AM) has revolutionized several manufacturing industries. AM can generate large-scale metal components and produce complex geometries close to net-shapes. WAAM is an AM technology that has garnered considerable interest among industries owing to its economics and relatively high deposition rates. However, the heat accumulation in the weld bead during deposition triggers distortion and residual stress. To address these problems, various methods of interpass pressure rolling systems have been suggested in recent research. In addition, combining the rolling and WAAM processes can mitigate residual stresses. The constant-pressure rolling of the interlayer also affect the microstructure. The coarse microstructure of the as-deposited sample was altered to finer equiaxed grains via these methods. However, the bead-shape accuracy of the interlayer constant-pressure method does not consider the heat accumulation in each layer. Therefore, this study develops an interpass variable pressure rolling system that considers the heat accumulation of each layer. The interpass variable pressure rolling system comprises deposition, detection, pressure, and transport units. Finally, verification tests are performed on the interpass variable-pressure rolling system (at 500 kg) with the WAAM process, and the obtained results are discussed.

Discovering Essential AI-based Manufacturing Policy Issues for Competitive Reinforcement of Small and Medium Manufacturing Enterprises (중소 제조기업의 경쟁력 강화를 위한 제조AI 핵심 정책과제 도출에 관한 연구)

  • Kim, Il Jung;Kim, Woo Soon;Kim, Joon Young;Chae, Hee Su;Woo, Ji Yeong;Do, Kyung Min;Lim, Sung Hoon;Shin, Min Soo;Lee, Ji Eun;Kim, Heung Nam
    • Journal of Korean Society for Quality Management
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    • v.50 no.4
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    • pp.647-664
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    • 2022
  • Purpose: The purpose of this study is to derive major policies that domestic small and medium-sized manufacturing companies should consider to maximize productivity and quality improvement by utilizing manufacturing data and AI, and to find priorities and implications. Methods: In this study, domestic and international issues and literature review by country were conducted to derive major considerations such as manufacturing AI technology, manufacturing AI talent, manufacturing AI data and manufacturing AI ecosystem. Additionally, the questionnaire survey targeting 46 experts of manufacturing data and AI industry were conducted. Finally, the major considerations and detailed factors importance were derived by applying the Analytic Hierarchy Process (AHP). Results: As a result of the study, it was found that 'manufacturing AI technology', 'manufacturing AI talent', 'manufacturing AI data', and 'manufacturing AI ecosystem' exist as key considerations for domestic manufacturing AI. After empirical analysis, the importance of the four key considerations was found to be 'manufacturing AI ecosystem (0.272)', 'manufacturing AI data (0.265)', 'manufacturing AI technology (0.233)', and 'manufacturing AI talent (0.230)'. The importance of the derived four viewpoints is maintained at a similar level. In addition, looking at the detailed variables with the highest importance for each of the four perspectives, 'Best Practice', 'manufacturing data quality management regime, 'manufacturing data collection infrastructure', and 'manufacturing AI manpower level of solution providers' were found. Conclusion: For the sustainable growth of the domestic manufacturing AI ecosystem, it should be possible to develop and promote manufacturing AI policies in a balanced way by considering all four derived viewpoints. This paper is expected to be used as an effective guideline when developing policies for upgrading manufacturing through domestic manufacturing data and AI in the future.

Workload Allocation Methods in Discrete Manufacturing Systems:Model and Optimization

  • Yingwen, Zheng
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1362-1366
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    • 2003
  • Workload programming is allocating suitable workloads of production process according to the needs of products, which would minimize the total cost of both work and stock under some constraint conditions. In this paper, a production process flow chart of discrete manufacturing is presented by a Petri net, and the optimization model of workload-stock is established. An approach of the optimal workloads is provided by means of the integer matrix theory. An example is given to verify this method.

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