• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.303-306
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• 2001

To shorten the delivery time for new products, a lot of prototype plastic parts manufacturing technologies have been developed including injection molding, vacuum casting, thermal forming and so on. Among them, RIM is becoming one of a important soft tooling methods to produce prototype and mass production parts within short time. Further more, as the rapid prototyping technology based tooling methods are playing an important role in prototype manufacturing industry, the utility of the RIM is increasing. But few analyses and mold design techniques have been developed so far due to its chemical and mechanical complexity during the packing and curing process. This research suggests mold gate design criteria to prevent bobbles from molded parts through simplified mathematical model and change of bubble sizes according to the geometry of the molded parts through experiments. Also this study shows the differences of bobble generation mechanism between RIM and injection molding.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.2 no.3
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• pp.5-12
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• 2003

In order to reduce the lead-time and cost, many useful methods have been applied to rapid prototyping (RP) in recent years. But cutting process is still considered as one of the effective RP methods that have been developed and currently available in the industry. It also offers practical advantages in aspects of precision and versatility. However, traditional 3-axis NC machining has some inherent limitations such as the restriction of tool accessibility and the complex setup. In this work, a new rapid prototyping system with high speed 5-axis machining of plastics has been developed to overcome those limitations. And cutting experiments were conducted to determine the design factors of the system and the cutting conditions of plastics. The architecture of developed system is described in detail and the successful application examples are presented.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.1
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• pp.78-84
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• 2014

The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools.Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.6 no.3
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• pp.9-15
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• 2007

Three methods for grinding: cross grinding, slanted tool axis grinding and parallel grinding, were carried out to study the machinability of tungsten carbide mold for glass formed aspherics lens. In our research, the optimum grinding conditions were investigated in terms of feed-rate, relative velocity of wheel and work piece, tool marks and surface roughness. It is shown that cross grinding are most effective in removal ratio but poor in surface roughness. In addition, tool marks of each method were differentiated on direction and shape.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.339-343
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• 2000

Rapid prototyping for welding and milling is a hybrid approach that makes use of welding as additive and conventional milling as subtractive technique. For two years this concept has been used to verify manufacturing mold and mechanical parts successfully. In latest new fabrication methods. For example, manufacturing mold for two sort of materials and shell fabrication, have been applied to the concept in KIST. This methods will be an alternative proposal in rapid prototyping. Metal deposition for welding causes the part to deform. It is a handicap in our proceeding. To overcome this problem, in this paper, we represent an optimal welding path for FEM analysis. Eight paths are tried to this and the value of deformation is average and standard deviation in four points'. Then we can compare with eight cases and select the optimal path.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.5
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• pp.496-501
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• 2015

In this study, calibration procedure of power assembly tools is suggested and methods are developed for calculating measurement uncertainty. Fist of all, the calibration of joint simulator bench (JSB) was carried out for maintaining traceability and the uncertainty components of JSB were analyzed. The influences of tool speed, tolerance, temperature and length of the adapter were examined by the torque measurement values through experiments. From this research, credibility for calibration results could be enhanced. This experimental results, being used as an effective tool for calibration of power assembly tools, will provide and improve the accuracy of the use of the power assembly tools.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.4
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• pp.361-367
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• 2014

Ultra-precision positioning plays a crucial role in emerging technologies such as electronics, bioengineering, optics, and various nanofabrication technologies. As a result, various nanopositioning methods have been presented. In particular, nanopositioning using a flexure mechanism and piezo-electric actuator is one of the most valuable methods because of its friction-free motion and subnanometer-scale motion resolution. In this study, a rotational nanoactuator based on a right-circular flexure mechanism and piezo-electric actuator was developed through a consideration of the kinematics and structural deformation. An experimental setup was constructed to verify the performance expectation. Consequently, it was demonstrated that the developed system had a maximum rotational angle of about 0.01 rad, as well as sufficient linearity with respect to the input voltage.

• Journal of Korean Society for Quality Management
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• v.34 no.1
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• pp.13-19
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• 2006

Data mining is a useful tool for analyzing data from different perspectives and for summarizing them into useful information. Recently, the data mining methods are applied to solving quality problems of the manufacturing processes. This paper discusses the problems of construction of a quality mining system, which is based on the various data mining methods. The quality mining system includes recipe optimization, significant difference test, finding critical processes, forecasting the yield. The contents and system of this paper are focused on the TFT-LCD manufacturing process. We also provide some illustrative field examples of the quality mining system.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.2 no.2
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• pp.67-74
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• 2003

This paper presents the development of the Inspection machine for SMD mounted on cream solder of PCB. There are mounting errors of SMD such as misalignment, missing part, wrong orientation, wrong polarity and so on. The main hardware of the system consists of a machine vision part and a motion control part. Operating software has been developed in GUI environment to help user convenience. The Inspection Jobs consist of two procedures, that is, creation of the inspection reference data and automatic inspection. The Inspection reference data has a tree structure of linked list including PCB information, blocks, components, windows, and inspection methods. This paper presents versatile inspection methods which include a section length method, a projection method and histogram method. Therefore, user can choose the suitable procedure for various components. Finally, the automatic Inspection procedure using the reference data checks the mounting errors of components.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.3
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• pp.96-102
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• 1997

Eigenvalue analysis of vibration mode and an analysis by frequency response among the methods of predicting gear noise are related with transmitting sound of vibration. In this study we intended to reduce the vibration noise of differential gear by reducing torque fluctuation of drive pinion shaft which causes vibration noise of differential gear in rear wheel drive vehicles. For this we developed multi-degree of freedom analysis model in which mass moment of inertia and torsional spring combined and we examined the influence of torsional vibration of driveline elements by performing forced vibration analysis of engine excitation torque. We studied the methods for reducing torsional vibration of driveline according to the design factor of propeller shaft and examined the effects reducing vibration in differential gear by applying flexible coupling.