• Title/Summary/Keyword: manufacturing methods

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Improvement of Selection System of Waterproofing Methods for Concrete Structure (지하 콘크리트 구조물의 적정 방수공법 선정을 위한 평가시스템 제안에 관한 연구)

  • Oh, Sang-Keun;Kwak, Kyu-Sung;Choi, Sung-Min;Kwon, Shi-Won
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.1 s.23
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    • pp.99-106
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    • 2007
  • Water leakage could be caused deterioration of environmental conditions, user condition, reduction of life span and long term safety in underground concrete structure. Many materials and construction method to repair on these problems have been developed, however, it is not proper to successful repair or raise problem of increasing repair cost However, there are many limitations as practical appraisal methods due to different view of reliability for test methods. Because, it was not enough that the technical objectivity could be lack and also application of environmental condition is inadequate. In this paper, we suggest varied test methods divided to appraisal for property of matter, construction, manufacturing, specification and maintenance, friendly environmental condition. It could be more practical as a objective standard considering various angles. In summery, it should be subdivided and differentiated to accomplish proper application and to select proper materials and construction method for repair even if the synthetical condition is very complicated.

A Study on the Robot Vision Control Schemes of N-R and EKF Methods for Tracking the Moving Targets (이동 타겟 추적을 위한 N-R과 EKF방법의 로봇비젼제어기법에 관한 연구)

  • Hong, Sung-Mun;Jang, Wan-Shik;Kim, Jae-Meung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.485-497
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    • 2014
  • This paper presents the robot vision control schemes based on the Newton-Raphson (N-R) and the Extended Kalman Filter (EKF) methods for the tracking of moving targets. The vision system model used in this study involves the six camera parameters. The difference is that refers to the uncertainty of the camera's orientation and focal length, and refers to the unknown relative position between the camera and the robot. Both N-R and EKF methods are employed towards the estimation of the six camera parameters. Based on the these six parameters estimated using three cameras, the robot's joint angles are computed with respect to the moving targets, using both N-R and EKF methods. The two robot vision control schemes are tested by tracking the moving target experimentally. Given the experimental results, the two robot control schemes are compared in order to evaluate their strengths and weaknesses.

Evaluation of marginal and internal gap of three-unit metal framework according to subtractive manufacturing and additive manufacturing of CAD/CAM systems

  • Kim, Dong-Yeon;Kim, Eo-Bin;Kim, Hae-Young;Kim, Ji-Hwan;Kim, Woong-Chul
    • The Journal of Advanced Prosthodontics
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    • v.9 no.6
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    • pp.463-469
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    • 2017
  • PURPOSE. To evaluate the fit of a three-unit metal framework of fixed dental prostheses made by subtractive and additive manufacturing. MATERIALS AND METHODS. One master model of metal was fabricated. Twenty silicone impressions were made on the master die, working die of 10 poured with Type 4 stone, and working die of 10 made of scannable stone. Ten three-unit wax frameworks were fabricated by wax-up from Type IV working die. Stereolithography files of 10 three-unit frameworks were obtained using a model scanner and three-dimensional design software on a scannable working die. The three-unit wax framework was fabricated using subtractive manufacturing (SM) by applying the prepared stereolithography file, and the resin framework was fabricated by additive manufacturing (AM); both used metal alloy castings for metal frameworks. Marginal and internal gap were measured using silicone replica technique and digital microscope. Measurement data were analyzed by Kruskal-Wallis H test and Mann-Whitney U-test (${\alpha}=.05$). RESULTS. The lowest and highest gaps between premolar and molar margins were in the SM group and the AM group, respectively. There was a statistically significant difference in the marginal gap among the 3 groups (P<.001). In the marginal area where pontic was present, the largest gap was $149.39{\pm}42.30{\mu}m$ in the AM group, and the lowest gap was $24.40{\pm}11.92{\mu}m$ in the SM group. CONCLUSION. Three-unit metal frameworks made by subtractive manufacturing are clinically applicable. However, additive manufacturing requires more research to be applied clinically.

Construction and Applications of the Virtual Automotive Plant for a Victual Manufacturing (가상생산기술 적용을 위한 자동차 가상플랜트 구축 및 활용)

  • No, Sang-Do;Lee, Gyo-Il;Son, Chang-Yeong;Han, Hyeong-Sang;Park, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1627-1635
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    • 2001
  • Virtual manufacturing is a technology facilitating effective development and agile manufacturing of products via sophisticated computer models representing physical and logical schema and behavior of real manufacturing systems including manufacturing resources, environments, and products. For the successful application of this technology, a virtual plant as a well-designed and integrated environment is essential fur sharing information and engineering collaboration among diverse engineering activities. The systematic approaches and effective methods for construction and application of a virtual plant are proposed in this paper, such as a 3-D CAD modeling, cell and line simulations, databases and some information technologies. Measuring and 3-D CAD modeling technologies of many equipments, facilities and structures of the building are developed, and effective information management system managing CAD models, related files and data is implemented in WWW environments. Finally, precise simulations of unit cell lines and the whole plant are performed. For the beginning of implementing a Virtual Automotive Plant, the Virtual Plant fur the Body Shop of a Korean automotive company is constructed and implemented. We could obtain the benefit of savings in time and cost in many manufacturing preparation activities in the new car development processes.

Estimation of the Asbestos Handling History of Workers in the Automobile Manufacturing Industry in Korea (자동차 제조 사업장 근로자들의 석면 취급 이력 추정)

  • Choi, Sangjun;Kim, Shinbum;Choi, Youngeun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.27 no.4
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    • pp.423-432
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    • 2017
  • Objectives: This study was conducted to evaluate asbestos handling history of workers at automobile manufacturing plants in Korea. Methods: National regulations on asbestos and Korea Occupational Safety and Health Agency(KOSHA) database on the information of asbestos containing products were reviewed. We investigated asbestos related materials from one automobile manufacturing plant. Material safety data sheets(MSDS) collected in 2010, work environment monitoring results reported from 2000 to 2013, trade union reports and asbestos survey reports were reviewed. We also interviewed workers with long career and did walk-through survey. Results: The Ministry of Labor in Korea has permitted asbestos manufacturing since 1990. In 1997, the use of crocidolite and amosite asbestos were banned. In 2007, the Korean government announced a total ban on the manufacturing, importation and use of all kinds of asbestos, which took full effect in 2009. A total of 174 asbestos products information from KOSHA database was analyzed. Extruded cement panel for building, special brake for crane farm machinery, gasket, joint sheet and thermal insulator were produced until 2007. From automobile manufacturing plant survey, we confirmed that asbestos containing materials(ACM) such as gasket, heating induction materials have been used until 2011. Asbestos containing building materials(ACBM) such as bamlites, slate and ceiling tex were reported at 122 asbestos dismantling projects in 2014. Conclusion: Although the use of all kinds of asbestos were banned from 2009, ACMs and ACBMs installed before 2009 were still found at automobile manufacturing plant until 2011 and 2014 respectively. In particular, asbestos slates should be managed because most of slates had not been removed until 2014.

The Effect of Collaboration of Large Enterprises in Supplier Relationship on Manufacturing Capability and Performance of SMEs (대기업 공급자관계의 협력활동이 중소기업의 생산역량 및 기업성과에 미치는 영향)

  • Kim, Jung-Dae
    • Journal of Digital Convergence
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    • v.11 no.11
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    • pp.265-278
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    • 2013
  • This study is about how does collaboration activities of large company's Supplier Relationship(SR) effect on manufacturing capability and performance of a SMEs. In this research, there are many ways to analyze data. The methods used in the study are hypothesis testing and empirical testing based on SPSS 21.0 and AMOS21.0, factorial analysis for validity and reliability of questionnaire item, construct validity and variance extracted as a research model, and subcontract-tiers as a moderating variable. As a result, the effect of the collaboration activities of large business did not have the significant effect on supplier's manufacturing capability. It showed different result by subcontract-tiers In first-tier cooperative, collaboration activities of large business had significant effect on manufacturing capability, but it did not have the significant effect on performance. In second/third-tier cooperative, manufacturing capability and performance are significantly affected by manufacturing practices. In conclusion, this study will suggest the direction how to achieve an accompanied growth between large enterprises and SMEs.

A Case Study on Lead Time Improvement Using a Simulation Approach (시뮬레이션 방식을 이용한 리드 타임 개선 사례 연구)

  • Ro, Wonju;Sim, Jaehun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.2
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    • pp.140-152
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    • 2021
  • During the shift from gasoline vehicles to electric ones, auto parts manufacturing companies have realized the importance of improvement in the manufacturing process that does not require any layout changes nor extra investments, while maintaining their current production rate. Due to these reasons, for the auto part manufacturing company, I-company, this study has developed the simulation model of the PUSH system to conduct a process analysis in terms of production rate, WIP level, and logistics work's utilization rate. In addition, this study compares the PUSH system with other three manufacturing systems -KANBAN, DBR, and CONWIP- to compare the performance of these production systems, while satisfying the company's target production rate. With respect to lead-time, the simulation results show that the improvement of 77.90% for the KANBAN system, 40.39% for the CONWIP system, and 69.81% for the DBR system compared to the PUSH system. In addition, with respect to WIP level, the experimental results demonstrate that the improvement of 77.91% for the KANBAN system, 40.41% for the CONWIP system, and 69.82% for the DBR system compared to the PUSH system. Since the KANBAN system has the largest impacts on the reduction of the lead-time and WIP level compared to other production systems, this study recommends the KANBAN system as the proper manufacturing system of the target company. This study also shows that the proper size of moving units is four and the priority allocation of bottleneck process methods improves the target company's WIP and lead-time. Based on the results of this study, the adoption of the KANBAN system will significantly improve the production process of the target company in terms of lead-time and WIP level.

AI/BIG DATA-based Smart Factory Technology Status Analysis for Effective Display Manufacturing (효과적인 디스플레이 제조를 위한 AI/BIG DATA 기반 스마트 팩토리 기술 현황 분석)

  • Jung, Sukwon;Lim, Huhnkuk
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.3
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    • pp.471-477
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    • 2021
  • In the field of display, a smart factory means more efficient display manufacturing using AI/BIG DATA technology not only for job automation, but also for existing process management, moving facilities, process abnormalities, and defect classification. In the past, when defects appeared in the display manufacturing process, the classification of defects and coping with process abnormalities were different, a lot of time was consumed for this. However, in the field of display manufacturing, advanced process equipment must be used, and it can be said that the competitiveness of the display manufacturing industry is to quickly identify the cause of defects and increase the yield. In this paper, we will summarize the cases in which smart factory AI/BIG DATA technology is applied to domestic display manufacturing, and analyze what advantages can be derived compared to existing methods. This information can be used as prior knowledge for improved smart factory development in the field of display manufacturing using AI/BIG DATA.

End-milling Force Estimation by Fractal Interpolation (프랙탈 보간에 의한 엔드밀링 절삭력 예측)

  • Jeong, Jin-Seok;Chin, Do-Hun;Yoon, Moon-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.7-12
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    • 2006
  • Recently, the fractal interpolation methods have been widely introduced and used to estimate and analyze various theoretical and experimental data. Because of the chaotic behaviors of dynamic cutting force data, some method for end-milling force analysis must be used. The fractal analysis used in this paper is fractal linear interpolation and fractal dimension. Also, several methods for computing fractal dimensions have been used in which the fractal dimension of the typical dynamic end-milling force was calculated according to number of data points that are generally lower than 200 data points sampled. This fractal analysis shows a possible prediction of end-milling force that has some dynamic chatter property or stationary property in endmilling operation.

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The Electrical Conduction Properties of Polyethylene Thin Film for Power Cable with Manufacturing Methods (제작방법에 따른 전력케이블용 폴리에틸렌 박막의 전기전도특성)

  • 조경순;이용우;이수원;홍진웅
    • Electrical & Electronic Materials
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    • v.10 no.5
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    • pp.453-460
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    • 1997
  • In order to investigate the electrical conduction properties of polyethylene thin film for power cable with manufacturing methods, the thickness of specimen was the 30, 100[${\mu}{\textrm}{m}$] of LDPE and 200[${\mu}{\textrm}{m}$] of XLPE were manufactured. The experimental condition for conduction properties was measured until the breakdown occurs at temperature ranges from 30 to 110[$^{\circ}C$] and the electric field from 1$\times$10$^3$to 5$\times$10$^{6}$ [V/cm]. As for increase of temperature, the current density of LDPE was increased with constant ratio in low field, but changes with exponential function in high electric field. The tunnel current of pre-breakdown region is shifted toward low field as much as thermal excitation energy. At low electric field, the XLPE showed dominant electrical conduction properties by thermal excitation, and transformation of the electron was resisted by the crystal at high electric field.

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