• Title/Summary/Keyword: manufacturing method

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Design of Manufacturing Cells with the Converted Entropic Cluster Measure (CE cluster 척도에 의한 생산셀 설계)

  • ;Chung, Hyun Tae
    • Journal of the Korean Operations Research and Management Science Society
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    • v.17 no.2
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    • pp.25-33
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    • 1992
  • Manufacturing cell formation is one of the most important problems faced in designing cellular manufacturing systems. The purpose of this study is to design effective manufacturing cell systems by developing a method which forms machines/parts into optimal machine cells/part families. The 0-1 data matrix structure is used to form a basis for manufacturing cell formation. In this paper, we propose a CE method to reorder the 0-1 data matrix for manufacturing cell formation. The resulting solutions are shown to demonstrate the effectiveness of the CE method.

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A Method for Efficient Operation of Intelligent Manufacturing Systems (IMS(지능생산시스템)의 효율적인 운용 기법 개발에 관한 연구 - 자원 관리 기법을 중심으로 -)

  • 이영해;이병호;조창희
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.113-124
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    • 1998
  • Manufacturing systems are becoming intelligent, decentralized, autonomous, which is so called as Intelligent Manufacturing Systems(IMS). In this paper, a method for efficient resource management in Holonic Manufacturing System which is one alternative of IMS, was developed. The developed method was evaluated with the current possible method and the results are shown.

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Design of Gear Dimension and Tooth Flank Form for Optimal and Robust Gear Performance (치차성능의 최적성과 강건성을 고려한 치차제원 및 치면수정의 설계)

  • 배인호;정태형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.79-86
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    • 2004
  • Tooth errors inevitable in the manufacturing process have large effect on the strength/durability and vibration performances of gear drives. We show that the manufacturing errors affect the overall gear performances, especially vibration performance, and propose a robust optimal design method for gear dimension and its tooth flank form that guarantees reliable performances to the variation of manufacturing errors. This method begins with a search of optimal design candidates by using the previously developed gear optimal design method for the strength/durability and vibration performances. Then, the statistical analysis method is applied to find a robust design solution for the vibration performance which is generally very sensitive to the manufacturing variations.

Shop-Floor Information Management for u-Manufacturing (u-Manufacturing 생산현장 정보취합 및 관리 방안)

  • Kim D.H.;Song J.Y.;Lee S.W.;Cha S.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.942-945
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    • 2005
  • This paper tried to analyze the collection and management method of shop-floor information for development of digital framework in u-manufacturing. In detail, the shop-floor information collection method through the direct communication with manufacturing devices using network Including RS-232C/422, field bus and ethernet is analyzed and proposed. In case the direct communication is impossible, the information collection method through additional sensors or data acquisition units is analyzed and proposed. Moreover, the collection method through bar code reader or touch screen of operators is analyzed and proposed to act up to machine to man/mobile/machine.

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Lipid Improvement Effect of New manufacturing method produced Kyeongok-go on hyperlipidemia rats (제조방법을 달리한 경옥고의 고콜레스테롤혈증 흰쥐에 미치는 효능 비교 연구)

  • Choe, UngSik;Ku, Garam;Lee, AhReum;Kwon, OJun;Seo, Young-Bae
    • The Korea Journal of Herbology
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    • v.32 no.3
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    • pp.9-17
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    • 2017
  • Objectives : Kyeongok-go has the effect of antioxidant, anti-cancer, improving fatigue, and hyperlipidemia, but it is not easy to use in clinical practice becausee of the complicated manufacturing process of heat control and moisture control. The aim of this study was to explore the lipid improvement effect of new manufacturing methods prodeced Kyeongok-go in hyperlipidemia rats. Methods : The SD rats were divided randomly into 8 groups of six animals each : Normal rats (Nor), hyperlipidemia rats (Con), hyperlipidemia rats treated with Spirulina 60 mg/kg(SP60), hyperlipidemia rats treated with Commercial Kyeongok-go 1 g/kg (K0), hyperlipidemia rats treated with Kyeongok-go manufactured by heating mantle 1 g/kg (K1), hyperlipidemia rats treated with ginseng fermentation Kyeongok-go 1 g/kg (KF), hyperlipidemia rats treated with Kyeongok-go with black ginseng 1 g/kg (BK), hyperlipidemia rats treated with black ginseng fermentation Kyeongok-go 1 g/kg (BKF). The experimental group induced hyperlipidemia by eating high cholesterol diet for 8 weeks. Also, we compared Kyeongok-go manufacturing method using the new method compared with traditional method. Results : As a result, the improvement effect of hyperlipemia using the new method showed the similar or better improvement effect compared with the conventional method, and it is considered that the Kyeongok-go manufacturing method using the new method can be substituted for the traditional Kyeongok-go manufacturing method. Conclusion : In conclusion, these results suggest that new manufacturing methods prodeced Kyeongok-go has the potential as a anti-hyperlipidemia material which possess lipid improvement activities.

A Study on Quality Improvement Method for Manufacturing Process Plan (제조공정계획의 품질개선기법에 관한 연구)

  • Kim, In-Ho
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.3
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    • pp.235-242
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    • 2008
  • This paper proposes a method for improving the process plan quality by use of dimensional tolerances. Dimensioning and tolerancing plays a key role in manufacturing process plan because the final part must ensure conformance with the dimensions and tolerances in its drawing. As a first step for the improvement of process plan quality, two resultant tolerances in design and process plan should be compared each other, and so a tolerance chart is used for acquisition and comparison of the two tolerances. In addition to two kinds of design and manufacturing tolerances, operational sequences or paths for the resultant dimension and tolerance are additionally recognized for measuring the quality of process plan quantitatively. Rooted tree is applied to find the related paths for the manufacturing resultant tolerances. A quality coefficient is defined by the components of two tolerances and their relations, the paths related to manufacturing resultant tolerances and the difficulty of an operation. In order to improve the quality of manufacturing process plan, the paths that two kinds of tolerances are the same or different in the rooted tree are recognized respectively and a method for tolerance rearrangement is developed. A procedure for improving the quality is suggested by combining the coefficient and the tolerance rearrangement method. A case study is applied to illustrate the efficiency of improvement method.

A Direct Cost Analysis Model in Manufacturing System (생산 시스템에서 직접 원가 분석 모델)

  • Han, Jooyun;Jeong, Bongju;Yoo, Il-Geon
    • Journal of Korean Institute of Industrial Engineers
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    • v.29 no.4
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    • pp.321-333
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    • 2003
  • Although manufacturing cost is a major part of profit in a company, it is difficult to be calculated by an analytic method. Besides, the manufacturing cost gained by simple financial structure dose not have an important meaning in market place. Therefore, an analytic method of computing the manufacturing cost is very necessary in manufacturing system. In this study, we suggested the direct cost analysis model which are able to measure accurate cost analysis of product in manufacturing system. The direct cost analysis model is made up of directly used expenditure for unit product. Also, system performances are put in the manufacturing cost analysis model so that it could be possible to analyze the change of manufacturing cost as system performances change. At the end of this paper, it verifies its relevancy and practicality of the suggested direct cost analysis model through the case study, using real data for direct labor cost.

Development of A Manufacturing Desk for Distributed Manufacturing Systems Over the World Wide Web (분산제조 시스템에서 웹을 이용한 제조정보 지원 채널 개발)

  • Lee, Hong-Hee;Choi, Hong-Geun
    • IE interfaces
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    • v.16 no.1
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    • pp.1-7
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    • 2003
  • Today's manufacturing enterprise relies heavily on the collaboration and coordination among the distributed manufacturing systems. The effective exchange of the various manufacturing information among the distributed organizations contributes a great deal to their productivity. An Internet-Based Manufacturing Desk is developed for the production of the press dies in the automobile industry in order to solve the manufacturing problems among the distributed organizations, to maintain their smooth and immediate information flow, and to increase their productivity finally. The CBR(Case-Based Reasoning) method is applied to achieve those effects. Using the method, the solutions and methods of the predetermined case-bases are retrieved and applied to solve a newly introduced problem. The developed system is implemented and applied successfully.

Evaluation of Wear Characteristics of AISI H13 Tool Steel Repaired by Metal 3D Printing (금속 3D 프린팅으로 보수된 AISI H13 금형강 마모특성 평가)

  • Lee, Sung-Yun;Lee, In-Kyu;Jeong, Myeong-Sik;Lee, Jae-Wook;Lee, Seon-Bong;Lee, Sang-Kon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.9-15
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    • 2017
  • In hot forming process, the dies in which excessive worn or crack occurs is reused after repair. Generally hot forming dies are recycled through a welding repair method. Welding repair methods are highly dependent on the skills of engineer. It causes process defects such as dimensional defects and structural defects. Recently, the metal 3D printing method has been applied to the repair of used dies. The aim of this study is to evaluate the wear characteristics of AISI H13 tool steel repaired by 3D printing method. Three kinds of wear specimens were fabricated by using 3D printing, welding, and initial material. A pin-on-disk wear test was carried out to evaluate the wear characteristics. From the result of wear test, the wear characteristics of 3D printing method was superior to that of the welded material, and was similar to that of the initial material.

Design and Manufacturing of Natural Composite Chemical Container Tank Using Resin Flow Simulation

  • Kim, Myungsub;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.4 no.1
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    • pp.9-12
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    • 2017
  • In this study, an investigation on mechanical properties of flax natural fiber composite is performed as a precedent study on the design of eco-friendly structure using flax natural fiber composite. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite panel. The VARTML is a manufacturing process that the resin is injected into the dry layered-up fibers enclosed by a rigid mold tool under vacuum. In this work, the resin flow analysis of VARTM manufacturing method is performed. A series of flax composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of chemical storage tank for agricultural vehicle was performed using flax/vinyl ester. After structural design and analysis, the resin flow analysis of VARTM manufacturing method was performed.