• Title/Summary/Keyword: manufacturing lead time

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A Study on Scheduling by Customer Needs Group (고객 요구 집단에 의한 일정계획 수립에 관한 연구)

  • 양광모;박재현;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2002.11a
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    • pp.233-238
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    • 2002
  • The product process is sequence of all the required activities that a company must perform to develop, and manufacture a product. These activities include marketing, research, engineering design, quality assurance, manufacturing, and a whole chain of suppliers and vendors. The process also comprises all strategic planning, capital investments, management decisions, and tasks necessary to create a new product. manufacturing processes must be created so that the product can be produced in the product facility Purchasing new equipment and training workers may be required if new technology is to be used. Tools, fixtures, and the sequence of steps in the manufacturing processes must all be developed to allow rapid, high-quality, cost effective production. Also, it may be needed to be rearrange the production facility to adapt to the new manufacturing processes. Therefore, this study tries to proposed that Scheduling by customer needs group for minimizing the problem and reducing inventory, product development time, cycle time, and order lead time.

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Rapid Manufacturing of 3D-Shaped Microstructures by UV Laser Ablation (UV 레이저 어블레이션에 의한 3차원 형상 미세 구조물의 쾌속제작)

  • 신보성;양성빈;장원석;김재구;김정민
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.30-36
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    • 2004
  • Recently, the lead-time of a product is to be shortened in order to satisfy consumer's demand. It is thus important to reduce the manufacturing time and the cost of 3D-shaped microstructures. Micro-Electro-Mechanical Systems (MEMS) and devices are usually fabricated by lithography-based methods. Above method is not flexible for the rapid manufacture of 3D-shaped microstructures because it depends on work's experiences and requires excessive cost and time for making many masks. In this paper, the effective laser micrornachining is developed to fabricate UV sensitive polymer microstructures using laser ablation. The proposed process, named by laser microRP, is a very useful method on rapid manufacturing for 3D-shaped microstructures.

Determination of joint production and delivery policy with multiple production lines for multiple products

  • Kim, Tae-Bok;Hong, Yu-Shin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.134-137
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    • 2006
  • Satisfying the customer orders with a short lead-time is one of the essential and competitive factors for business units under a mass customization environment. To shorten the lead-time for fulfilling various orders entails the production capacity expansion and efficient operational policy. Most business firms utilize the multiple production lines or facilities to cope with this business and manufacturing environment by making the manufacturing and distribution more flexible. In this study, we introduce the operational problem determining the joint production and delivery policy in an environment where multiple products are manufactured with more than one production lines. Also, we propose the heuristic solution approach for determining the product-line selection and joint lot size for this problem.

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Tool management system for factory automation (공장 자동화를 위한 공구관리 시스템)

  • 김동훈;김선호;이춘식
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.348-352
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    • 1992
  • At present, the manufacturing industry is in a process of great change of circumstances like meeting demands to involve a great variety of types and shorter product life and thus more flexible manufacturing. These changes cause the larger number of different tools and frequent tool changes, which lead to the considerable losses in productive time and the high amount of capital tied up in the tool area. In our country, for the most part, the individual tool are still being presetted according to a data sheet and the measured values are entered, output in a list manually or via punched tapes. This usually takes a considerable amount time and lead to a high error rate. This paper describes a computer controlled tool data management system combined with the bar code tool identification labeled on cutting tools.

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A study on the Assessment of Component Technology in Press-Die Making of Car Panel (자동차용 판넬의 프레스금형 제작에서의 요소기술의 평가에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.85-91
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    • 1998
  • In this paper an assessment has been proceeded about component technology that stamping car panel can be designed and manufactured efficiently. Also this study investigate standard model of CAD/CAM system in production process of automobile dies, Recently, motor companies are doing their best to increase productivity and to reduce production time. So to develop user-friendly and effective standard model of CAD/CAM system is very important. The cbtained results will lead to the reductions in lead time and man-hour required for the design and manufacture of the automobile dies.

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A New Vehicle Dispatching in Semiconductor Intra-Bay Material Handling System (반도체 Intra-Bay 물류시스템에서의 차량 배차)

  • Koo, Pyung-Hoi;Suh, Jung-Dae;Jang, Jae-Jin
    • IE interfaces
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    • v.16 no.spc
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    • pp.93-98
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    • 2003
  • This paper addresses an AGV dispatching problem in semiconductor clean-room bays where AGVs move cassettes of wafers between machines or machines and a central buffer. Since each machine in a bay has a local buffer of limited capacity, material flow should be controlled in a careful way to maintain high system performance. It is regarded that two most important performance measures in a semiconductor bay are throughput rate and lead-time. The throughput rate is determined by a bottleneck resource and the lead-time depends on smooth material flow in the system. This paper presents an AGV dispatching procedure based on the concept of theory of constraints (TOC), by which dispatching decisions are made to utilize the bottleneck resource at the maximum level and to smooth the flow of material. The new dispatching procedure is compared with existing dispatching rules through simulation experiments.

Manufacturing Technology and Provenance of the Lead Beads (납환의 제작방법 및 납동위원소비 특성 연구)

  • Kim, So-jin;Hwang, Jin-ju;Han, Woo-rim;Lee, Eun- woo;Rim, Seok-gyu;Jeong, Youn-joong
    • Korean Journal of Heritage: History & Science
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    • v.47 no.4
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    • pp.48-57
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    • 2014
  • More than 30 lead beads have been excavated from buddhist temples and sites but the production times are unknown the origin. The aim of this study is to estimate manufacturing technique and provenance of 11 beads through the chemical composition and isotope analysis. Results shows that the lead beads are composed of high-purity lead and cast using for 2 semicircle moulds. Furthermore, 11 lead beads are similar in size, chemical composition and casting methods. Lead isotope analysis data suggest that the provenance of lead beads are not Korea peninsula. Also it is estimated that 11 lead beads were divided in 2 groups considering the time and places of production. The future works will be executed additional scientific analysis and historical background due to confirm the manufacturing system and provenance.

Simulation Analysis of Part Release Algorithm under Dynamic Tool Allocation in SSMS (SSMS에서 동적 공구할당을 고려한 부품투입 알고리즘의 시뮬레이션 분석)

  • 이충수
    • Journal of the Korea Society for Simulation
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    • v.8 no.1
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    • pp.63-76
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    • 1999
  • Recently in manufacturing environment, manufacturing order is characterized by unstable market demand, shorter product life cycle, a variety of product and shorter production lead time. In order to adapt this manufacturing order, flexible manufacturing systems(FMS) in manufacturing technology advances into the direction that machines become further versatile functionally and that tools are controlled by fast tool delivery device. Unlike conventional FMS to mainly focus on part flow, it is important to control tool flow in single-stage multimachine systems(SSMS), consisting of versatile machines and fast tool delivery device. This research is motivated by the thought that exact estimation of tool competition at part release in SSMS enhances the system performance. In this paper, in SSMS under dynamic tool allocation strategy to share tools among machines, we propose real-time part release and tool allocation algorithms which can apply real factory and which can improve system performance.

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SSMS에서 동적 공구할당을 고려한 부품투입 알고리즘의 시뮬레이션 분석

  • 이충수
    • Proceedings of the Korea Society for Simulation Conference
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    • 1999.04a
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    • pp.60-64
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    • 1999
  • Recently in manufacturing environment, manufacturing order is characterized by unstable market demand, shorter product life cycle, a variety of product and shorter production lead time. In order to adapt this manufacturing order, flexible manufacturing system(FMS) in manufacturing technology advances into the direction that machines become further versatile functionally and that tools are controlled by fast tool delivery device. Unlike conventional FMS to mainly focus on part flow, it is important to control tool flow in single-stage multimachine systems(SSMS), consisting of versatile machines and fast tool delivery device. In this paper, in SSMS under dynamic tool allocation strategy to share tools among machines, we propose real-time part release and tool allocation algorithms which can apply real factory and which can improve system performance.

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An Empirical Study on Manufacturing Process Mining of Smart Factory (스마트 팩토리의 제조 프로세스 마이닝에 관한 실증 연구)

  • Taesung, Kim
    • Journal of the Korea Safety Management & Science
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    • v.24 no.4
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    • pp.149-156
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    • 2022
  • Manufacturing process mining performs various data analyzes of performance on event logs that record production. That is, it analyzes the event log data accumulated in the information system and extracts useful information necessary for business execution. Process data analysis by process mining analyzes actual data extracted from manufacturing execution systems (MES) to enable accurate manufacturing process analysis. In order to continuously manage and improve manufacturing and manufacturing processes, there is a need to structure, monitor and analyze the processes, but there is a lack of suitable technology to use. The purpose of this research is to propose a manufacturing process analysis method using process mining and to establish a manufacturing process mining system by analyzing empirical data. In this research, the manufacturing process was analyzed by process mining technology using transaction data extracted from MES. A relationship model of the manufacturing process and equipment was derived, and various performance analyzes were performed on the derived process model from the viewpoint of work, equipment, and time. The results of this analysis are highly effective in shortening process lead times (bottleneck analysis, time analysis), improving productivity (throughput analysis), and reducing costs (equipment analysis).