• 제목/요약/키워드: manufacturing data

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자동차 풀리 제조공정의 불량률 감소를 위한 데이터 웨어하우스 구조 설계 (Design of Data Warehouse System for Reducing Defect Rate in Automotive Pulley Manufacturing Process)

  • 이규봉;김보현;오봉훈;주인식;장재덕
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.133-138
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    • 2005
  • Automotive pulleys play a key role in driving the cooling pump, oil pump, air-conditioner and so on by using an engine power. Researches on design processes and technologies of the pulleys can be found in many literatures. On the other hand, the areas related to manufacturing processes of the pulleys have been treated negligently. Vast data extracted from various information systems are transformed, integrated, and summarized to become a special database for helping users make a decision. The database, namely the data warehouse has been popularly used in the marketing and customer management of enterprises and recently applied to improve the design and manufacturing processes. In this study the manufacturing process of pulleys were analyzed through the intensive investigation of shop-floors and the interviews with workers and managers. The defects generated during a manufacturing process were categorized in a few types and the causes of defects examined for extracting the dominant parameters in the setup process for producing pulleys. As the first step to construct the data warehouse for the manufacturing processes of pulleys, authors proposed its architecture focused on the reduction of defect rate during the setup process.

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스마트 제조혁신을 위한 보호필름 공정 제조데이터의 활용모델 설계 (The Design of Application Model using Manufacturing Data in Protection Film Process for Smart Manufacturing Innovation)

  • 차병래;박선;이성호;신병춘;김종원
    • 스마트미디어저널
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    • 제8권3호
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    • pp.95-103
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    • 2019
  • 세계 제조업은 장기적인 경기침체, 노동 원가 및 원자재 가격 상승으로 성장 한계에 봉착하게 되었으며, 이에 대한 해결방안으로 ICT와 센서 기술을 바탕으로 제조업의 4차 산업혁명을 진행하고 있다. 이러한 흐름에 따라 화학 산업에서의 스마트공장보급 확산과 스마트제조 기술 향상을 위해, 본 논문은 스마트 제조혁신을 위한 보호필름 공정 제조데이터 활용모델의 설계를 제안한다. 보호필름 공정 중에서 원료 배합 및 교반, 압출, 그리고 검수 공정에 대해서 온도, 압력, 습도, 그리고 동영상 및 열화상의 제조 데이터를 획득한다. 또한 획득된 제조 데이터는 대용량 스토리지에 저장되며, AI 서비스에 의한 시계열 및 이미지 분석과 시각화가 진행된다.

Research on Participation and Position Evaluation of Korean Manufacturing Global Value Chain: Based on the Comparative Analysis with China and the United States

  • Zhang, Fan;Su, Shuai
    • Journal of Korea Trade
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    • 제25권2호
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    • pp.75-94
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    • 2021
  • Purpose - This article will take the Korean manufacturing industry as an example to estimate Korea's global value chain status from the perspective of overall and sub-industry, hoping to provide a theoretical reference for Korean manufacturing to climb the global value chain. Design/methodology - Based on the WIOD data. The data is calculated by using MATLAB (2014a) coding. The data for 6 sectors are classified according to the International Standard Industrial Classification revision 3 (ISIC Rev. 3), the WIOD data are used to calculate and compare the position, participation and dynamics of the Korea, China and USA' manufacturing industry in the 1995-2016. Findings - The empirical results supported conclusions of the theoretical model. In the Korean GVC of electrical and optical sector, while stronger forward linkages than backward linkages to GVC are advantageous for an average advanced country, the benefits of downstream tasks are pronounced for non-advanced countries. And proved the correlation for an index to capture a country's upstream position or downstream position, it makes sense to compare that Korea's exports of intermediates in the same sector that are used by China and USA. Originality/value - The first is to re-examine the characteristics of South Korea's participation in global value chains under a more systematic and accurate theoretical framework, which provides a new empirical reference for related research; the second is to content covers of the manufacturing 6 sectors, so as to more completely describe the characteristics of Korean manufacturing's participation in global value chains; The value of this paper is providing empirical evidence of the effect of Korea's the GVC of manufacturing sectors. In the GVC of 6 sectors, first three have a higher position in the value chain and are in the upper middle and upper reaches of the GVC. The latter two have a low GVC position index, which has become the main sector that pulls down the overall position of Korea's manufacturing industry.

설계와 제조간 협업을 위한 제조견적서비스의 기능설계 (Functional Design of Manufacturing Quote Services for Collaboration between Designer and Manufacturer)

  • 주재구;정부환;고지훈
    • 대한산업공학회지
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    • 제34권2호
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    • pp.255-269
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    • 2008
  • The increasing dynamic and distributed nature of a business and manufacturing environment makes it hard to collaborate between design and manufacturing parties. The seamless collaboration necessitates a manufacturing quote service (MQS) that delivers manufacturing quotes timely for designer's requests. After envisioning a SOA-inherited collaboration framework, the paper details MQS' functionalities, and syntax and semantics of collaboration messages (i.e., RFQ and manufacturing quote). The MQS is implemented as a Web Service so as to be accessible by designers. For each RFQ, the MQS adaptively generates a responding manufacturing quote by using the DPM library and real-time shop status information. The paper also presents an evolution process that shows the whole process of RQF generation from given product design data. The proposed framework enabled partners to exchange engineering data rapidly and adaptively during the dynamic collaboration, and also increased the benefits of distributed and global production.

화상처리를 이용한 CAD 데이터의 생성에 관한 연구 (A Study on the Transformation of CAD Data Using the Image Data Processing)

  • 구본권;노우준
    • 한국생산제조학회지
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    • 제7권6호
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    • pp.72-79
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    • 1998
  • In this paper, image processing algorithm is studied to enhance the preciseness of the geometry while converting captured images to CAD data. A program is developed as a result. The code, in the image processing, utilizes outline trace, point data smoothing algorithm. It is capable of automatically generating design data by converting input image data to the CAD data. The output can be made in DXF, IGES formats. The current research can be utilized as a base data for the development of factory automation or flexible manufacturing system which adopt image processing based automatic inspection and measuring system.

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매트릭스 프로파일을 이용한 제조 시계열 데이터 패턴 추출 (Pattern Extraction of Manufacturing Time Series Data Using Matrix Profile)

  • 김태현;진교홍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2022년도 추계학술대회
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    • pp.210-212
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    • 2022
  • 제조업에서 생산 설비의 상태를 모니터링하기 위해 각종 센서를 부착하고 있으며, 이를 통해 획득된 데이터의 경우 시계열 데이터인 경우가 많다. 생산 설비의 이상 여부를 판단하기 위해서는시계열 데이터로부터 패턴을 추출하는 과정이 선행되어야 하며 다양한 방법이 연구되고 있다. 본 논문에서는 수집된 다변량 시계열 데이터로부터 패턴을 추출하기 위해 매트릭스 프로파일 알고리즘을 적용하였으며, 이를 통해 현재 CNC 머신으로부터 수집 중인 다중 센서 데이터의 패턴을 추출하였다.

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u-Manufacturing 생산현장 정보취합 및 관리 방안 (Shop-Floor Information Management for u-Manufacturing)

  • 김동훈;송준엽;이승우;차석근
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.942-945
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    • 2005
  • This paper tried to analyze the collection and management method of shop-floor information for development of digital framework in u-manufacturing. In detail, the shop-floor information collection method through the direct communication with manufacturing devices using network Including RS-232C/422, field bus and ethernet is analyzed and proposed. In case the direct communication is impossible, the information collection method through additional sensors or data acquisition units is analyzed and proposed. Moreover, the collection method through bar code reader or touch screen of operators is analyzed and proposed to act up to machine to man/mobile/machine.

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고정오염원에서의 중금속 배출특성 연구 (Characteristics of Heavy Metal Emissions from Stationary Sources)

  • 박정민;이상보;차준석;권오상;이상학
    • 한국대기환경학회지
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    • 제24권5호
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    • pp.574-583
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    • 2008
  • The results of HAPs emission data using TRI (Toxic Release Inventory), SODAM (Source Data Management system) were investigated and the emissions of 7 heavy metals from their sources and emission processes were also analyzed. Questionnaire for source data analysis as well as the stack sampling were carried out for 17 factories among 6 selected industrial types. The annual amount of emissions was estimated based on the measured concentration and flow rates. All sources were operated with high efficiency control devices and the concentration levels of all heavy metals were shown to be below 0.1 to of regulation standard. The highest emission source of heavy metals was steel manufacturing industry with the annual emission of 342.9 kg/yr and followed by hazardous waste incinerator, paint manufacturing, nonferrous metal manufacturing, rolling & press goods manufacturing and storage battery manufacturing. In the case of Hg, the emissions were quite significant from electric acros of steel manufacturing industry, although the concentration level was below the emission standard, showing the necessity of specific care for its management.

4차 산업혁명 제조업 혁신을 위한 글로벌 R&D 과제 트렌드 분석 연구 (Analysis of Global Project Trends for the Industry 4.0 Manufacturing Innovation)

  • 정윤모;박혜진;허요섭
    • 한국산업융합학회 논문집
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    • 제22권5호
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    • pp.583-589
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    • 2019
  • One of the core pillars of the Fourth Industrial Revolution is the innovation of the manufacturing industry. From the beginning, the 4th Industrial Revolution appeared in Germany under the concept of 'Industrial 4.0', which means a radical change in the manufacturing industry that can provide super intelligent product production and services based on artificial intelligence and big data. Since manufacturing innovation is a change in the industrial character of the entire nation, the initial role of government is important. Korea also has various policies related to the 4th Industrial Revolution, but there are still various problems to be solved. Therefore, this paper monitors and analyzes the public R&D projects of the advanced countries on manufacturing innovations in the background mentioned above, and through this, the policy implications are drawn.