• Title/Summary/Keyword: manufacturing BOM

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An Integrated Multi-BOM System for Product Data Management (제품정보관리를 위한 통합적 멀티BOM시스템)

  • Jung, So-Young;Kim, Bo-Hyun;Oh, Joseph;Baek, Jae-Yong;Choi, Hon-Zong;Lee, Sung-Jin
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.3
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    • pp.216-223
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    • 2012
  • Bill of material (BOM), which structurally represents the relation among parts constructing a product, is usually created when enterprises start to develop a new product. And it is shown as various types of BOM according to business needs and usage such as eBOM (engineering BOM), gBOM (green BOM), mBOM (manufacturing BOM), pBOM (process BOM), etc. eBOM, generally called BOM and created in the design stage of the new product, includes the drawing information of parts in the view of product function. eBOM is extended to gBOM adding the material information of parts to cope with international regulations for environment. eBOM is transformed to mBOM, which includes manufacturing sequence of parts and adds some parts required to fabricate parts and to assemble the product. mBOM is also extended to pBOM adding the process information of each part and additional assembly processes. This study introduces the concept of multi-BOM covering eBOM, gBOM, mBOM and pBOM, and proposes an advanced way to manage product data using multi-BOM system. The multi-BOM system proposed is to manage their relations using transformation function of BOM and master information of all BOMs.

A Study on the Extended Engineering BOM for Generating Assembly Sequence (조립 순서 모델을 고려한 확장된 엔지니어링 BOM에 관한 연구)

  • 장현수
    • Journal of the Korea Safety Management & Science
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    • v.2 no.1
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    • pp.77-87
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    • 2000
  • BOM has been widely used to manufacturing, product design and scheduling. There are several bug differences between Manufacturing BOM and Engineering BOM, which cause a lot of problems. A study to integrate both manufacturing BOM and Engineering BOM is researching to solve those problems. Therefore, this research presents a extended Engineering BOM concepts considering assembly sequence model.

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Using a Modular BOM for Cost Calculation in Wiring Harness (Modular BOM을 활용한 와이어링 하네스 원가 산출)

  • Im, Chang-Sung;Park, Hoon;Kang, Jung-Tae
    • Korean Journal of Computational Design and Engineering
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    • v.21 no.1
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    • pp.61-68
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    • 2016
  • Since past till now, automotive wiring harness has been designed and produced under the method of part number list. However, the number of options has increased gradually on the basis of customer's needs and car manufacturer's policy, thereby bringing about an increase in the number of classified parts. Because of a large number of classified parts, cost estimates for manufacturing and production planning are more important than ever. However, the pre-existing manufacturing bill of material abbreviated as BOM is only focused on the list of materials used for actual manufacturing, and as such there have been limits to other fields or areas of usage except for manufacturing. In essence, the present paper is concerned with our study conducted on modular BOM as one of planning BOM. On such basis, we have been able to completely use a method by which to have access, make an option units' calculation in wiring harness manufacturing, and build an efficient system for cost estimates in manufacturing as well.

A Study on the Extended BOM for Generating Assembly Sequence (조립 순서 생성 위한 BOM의 확장성에 관한 연구)

  • 김대형;장현수;이병기
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.175-178
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    • 2000
  • BOM has been widely used to manufacturing, product design and scheduling. There are several bug differences between Manufacturing BOM and Engineering BOM, which cause a lot of problems. A study to integrate both manufacturing BOM and Engineering BOM is researching to solve those problems. This thesis presents a extended Engineering BOM concepts considering assembly sequence model.

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A Product BOM Management Scheme Due to Specification and Engineering Changes in Customer-Oriented Make-To-Order Manufacturing Environments (고객지향 수주생산 환경에서 사양 및 설계 변경에 따른 제품 BOM 관리 방안)

  • Shin, Jung-Bum;Kim, Jae-Gyun;Jang, Gil-Sang
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.31 no.4
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    • pp.121-133
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    • 2008
  • In manufacturing companies, engineering information is a central data which defines a product to be produced. This is changed by various factors such as changes of product configuration, changes of drawings information of a technology's licensor, etc, and these changes essentially accompany the changes of a product BOM (Bill of Materials) structure. Thus, engineering changes gives a heavy burden to information management within enterprise because the changes of product BOM have an influence on each departmental BOM such as a procurement BOM, a manufacturing BOM, a quotation BOM, etc. Especially, these changes of product BOM due to the engineering changes is inevitably and frequently happened by a customer's requirements in a customer-oriented make-to-order manufacturing environments. In these manufacturing environments, information gap among each department from the first contact point of customer to engineering, materials, production, quality, and management is very close, and thus it is very important that the change information of product BOM due to changes of product specification and engineering information are efficiently communicated among each department. This paper describes a procedure of determining product specification and of generating product BOM, and proposes an efficient management scheme for the change process of product BOM information due to changes of product specification and engineering. Also, to show the effectiveness of the proposed product BOM management scheme, a product BOM management system is implemented for the ship engine division of 'H' company, one of customer-oriented make-to-order manufacturing enterprises.

eBOM, mBOM, processBOM structure in analyzing of automobile part industry (자동차 부품 현업 분석을 통한 설계 BOM, 생산 BOM, 공정 BOM 구조 설계)

  • Lee, Seung-Woo;Lee, Jai-Kyuung;Lee, Hwa-Ki
    • Journal of the Korea Safety Management & Science
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    • v.12 no.2
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    • pp.125-132
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    • 2010
  • In accordance with the trend for cooperation of related company, BOM (Bill of Materials) has become an important factor in the manufacturing of production. BOM manages a various basic information of design, production, and process and so on. Especially, automobile industries are related to many company, they build a cooperative system from the communication of information. In this study, we have analyzed a BOM structure of a well-used automobile part industry and proposed a structure of engineering BOM, manufacturing BOM, process BOM for cooperative environment. A proposed various BOM structure are flexible in responding to the situation of structure alternations for automobile part. And also they include in environment factors. It is expected that these BOM structure will be used to basic template in automobile part industry which could be loaded with cooperative hub-system.

Integration of Ship Outfitting BOM with Lifecycle Stages (선박 의장 BOM을 Lifecycle을 고려한 BOM 통합 방안 연구)

  • Kim, Dae-Seok;Lee, Kyung-Ho;Lee, Jang-Hyun;Lee, Jung-Min;Lee, Kwang;Kim, Jin-Ho
    • Korean Journal of Computational Design and Engineering
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    • v.16 no.3
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    • pp.187-196
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    • 2011
  • Generally, BOM (Bill of Material) means a part list which is needed to manufacture or assemble a product or part. During manufacturing processes, BOM is inevitably required for most of enterprise processes such as design, procurement, production planning/control, resource planning, and financial works. Every manufacturing industry uses many kinds of BOM's that are adjusted to the requirement of functions of their work division. Moreover, BOM evolves in different forms according to the product development phases such as conceptual design; function design, detail design, and production design because it is necessary to use different product structures to keep product data generated throughout the lifecycle of a product. This includes all data and information related to the all the product development phases. Shipbuilding works also are processed and controlled based on BOM. However, effective maintenance of ship outfitting BOM data is getting difficult as the amount and complexity of data have increased due to variety and long lifecycle of ship. For the effective management of outfitting BOM data, two aspects must be considered. One is how to classify numerous BOMs type and the others how to display BOMs. So this study suggests a method to classify BOM types and propose two categories - Structure BOM, Display BOM. Base on this result, we propose the integrated ship outfitting BOMs model and analysis outfitting BOMs.

Modeling and Implementation for Web-based Generic BOM Management System (웹기반 Generic BOM 관리 시스템의 설계 및 구현)

  • 장길상;김재균;이종훈
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.57
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    • pp.21-39
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    • 2000
  • BOM(Bill of Materials) is a listing or description of raw materials, parts, and assemblies that define a product. In manufacturing companies that produce various products with short life cycles, it is very important to manage the BOM of products with various options and versions efficiently. BOM information should be required to share among the departments of engineering, production control, material purchasing, cost management, and shop floor within a manufacturing company. In order to share BOM information efficiently, information system based on WWW(World Wide Web) should be developed. Thus, this paper models and implements Web-based Generic BOM Management System (WGBMS) for management of a number of variant products which are consisted of standard parts under ATO(Assemble To Order) production environment. Also, object-oriented methodology was used to model a generic BOM and phases of navigational design and interface design were introduced to implement the prototype of WGBMS. And Object-Relational Database Management System (ORDBMS) was used to construct the WGBMS database.

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Parts supply management system for automobile part′s manufacturing companies

  • Jang, Gil-Sang;Park, Jung-Sang
    • International Journal of Quality Innovation
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    • v.4 no.1
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    • pp.213-219
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    • 2003
  • This paper proposes an efficient and effective BOM management scheme for small and medium manufacturing (SME) companies that produce automobile parts. Automobile part's manufacturers produce very various products due to various automobile characteristics such as types, colors, and options of cars. These products are classified into product groups with common parts and like this product groups with commonality are regarded as product family. This paper proposes a BOM data model for product family structures and implements the practical EXCEL-based BOM management system for real small and medium manufacturing (SU) companies that produces automobile parts.

A Methodology of Implementing SOA and BPM Based Information Systems : A Case Study on Product BOM Management under Customer-Oriented Make-To-Order Manufacturing Environments (SOA 및 BPM 기반의 정보시스템 구축 방법론: 고객지향 수주생산 환경에서의 제품 BOM 관리 적용사례)

  • Shin, Jung-Bum;Kim, Jae-Gyun;Jang, Gil-Sang
    • The Journal of Information Systems
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    • v.18 no.1
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    • pp.77-95
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    • 2009
  • In customer-oriented make-to-order manufacturing environments, the works of BOM changes due to the changes of product specification and engineering are closely connected with almost all departments such as sales, engineering, production, procurement, cost, after service, etc within an enterprise. So, the contents of BOM changes must be instantly reflected on the related works among the departments. To effectively process these complex works of BOM changes, types of changes on product specification and engineering and types of BOM changes linked with those must be systematically defined, classified and managed by information systems. Thus, it is necessary to introduce solutions such as BPM and SOA in order to efficiently deal with complex business processes like BOM change management. This paper proposes a methodology of constructing information systems based on BPM and SOA. The proposed methodology defines the relationship between processes of BPM for definition, execution, monitoring, etc of business processes and services of SOA for connection among information systems within an enterprise, and presents a scheme of practically applying BPM and SOA solutions to actual business works. To show an utilization of the proposed methodology, the prototype system for product BOM management is implemented in order to efficiently deal with the works of BOM changes due to the changes of product specification and engineering.