• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.430-434
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• 2004

Specifically designed mandrel is needed to expand tube of the heat exchanger with inner grooves. Configuration of the expanded tube depends upon the shape and feeding velocity of the mandrel. 3D simulation software LS-DYNA was used to obtain optimum design conditions of the mandrel. We show how configuration of the expanded tube varies with different design parameters such as the approaching angle, diameter , and the feeding velocity of the mandrel. Material property data for analysis were obtained through experiments with SHPB ( Split Hopkinson Pressure Bars ).

• 한국정밀공학회지
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• 제23권9호
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• pp.127-133
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• 2006

Cold expansion method is used to protect a fatigue fracture from fastener hole in the structure and aerospace industry. Cold expansion is that an oversized tapered mandrel goes through the hole and produces a compressive residual stress as well as plastic deformation around the hole. Here, mandrel shapes are one of the factors which are influenced on the residual stress distribution by cold expansion method. This paper, according to mandrel shapes (diameter of mandrel, length of mandrel and length of taper), we are performed a finite element analysis of residual stress distribution by cold expansion method. From this study, it has been found that diameter of mandrel and length of taper are an important factor which was generated a low compressive residual stress surround of fastener hole by cold expansion method.

• 한국음향학회지
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• 제16권3호
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• pp.73-80
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• 1997

본 연구에서는 유한 요소법을 이용하여 작동 주파수 대역이 10kHz까지 이고, 무지향성 감도 특성을 갖는 광음향 변환맨드랠(mandrel)형 하이드로폰의 최적 구조를 설계하고자 하였다. 최적화 변수들은 유연성 구조물인 맨드랠의 형상과 청음기의 각부분 물성들이다. 맨드랠의 반경보다 길이 혹은 몰딩(molding) 두께가 증가할수록 광-음향 수중 청음기의 감도는 증가하였고, 맨드랠과 몰딩의 탄성 계수 및 포아손 비가 낮을수록 감도가 향상되는 경향을 보여주었다. 그리고 맨드랠 재료의 길이가 감소할수록 혹은 탄성율이 증가할수록 사용 주파수 영역이 증가하고, 하이드로폰의 길이가 짧을수록 감도의 무지향 특성이 향상 되었다. 이상의 결과를 이용하여 감도가 $30 {\times} 10_{-7}$ Rad./Pa에 이르고, 작동 주파수 영역이 10 kHz까지이며 5 kHz 주파수에서 무지향성을 갖는 유연성 구조물인 맨드랠형 광음향 하이드로론을 설계하였다.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2010년도 제35회 추계학술대회논문집
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• pp.241-244
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• 2010

기존의 재래식, 전단, 튜브 스피닝이 모두 축대칭 제품의 형상화된 맨드릴을 사용하여 가공하여 왔다. 이러한 고전적 기법에서 한걸음 더 나아가 비축대칭, 열처리를 동반한 스피닝, 맨드릴이 자유로운 새로운 공법이 시도되고 있다. 본 조사에서는 주로 자유 맨드릴 공법에 대하여 동향을 조사하였다.

• 한국음향학회지
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• 제19권2호
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• pp.8-12
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• 2000

본 논문은 주위 환경인 수압 및 수온변화에 따른 맨드릴형 광-음향센서의 감도특성을 분석한 것에 관한 것이다. 음향감지부의 구조로는 실린더형, 중공 층상복합체형 및 air cavity가 삽입된 중공 층상복합체를 선정하고, 주위 수압과 수온변화에 따른 광-음향센서의 감도특성을 분석하였다. 맨드릴형 광-음향센서는 주위 정수압의 변화에 대해 0.15dB 미만의 음향감도 변화를 나타내고, 수압변화에 대해 안정적인 특성을 보유하고 있다. 주위 수온변화에 대한 음향감도의 상대적인 안정성은 air cavity가 삽입된 중공 나일론 층상복합체를 이용한 맨드릴형 광-음향센서가 가장 우수한 것으로 나타났다.

• International Journal of Aeronautical and Space Sciences
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• 제15권1호
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• pp.32-43
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• 2014

Automatic fiber placement (AFP) has become a popular processing technique for composites in the aerospace industry, due to its ability to place prepregs or tapes precisely in the exact position when complex parts are being manufactured. This paper presents the design, analysis, and manufacture of an AFP mandrel for composite aircraft fuselage skin fabrication. According to the design requirements, an AFP mandrel was developed and a numerical study was performed through the finite element method. Linear static load analyses were performed considering the mandrel structure self-weight and a 2940 N load from the AFP machine head. Modal analysis was also performed to determine the mandrel's natural frequencies. These analyses confirmed that the proposed mandrel meets the design requirements. A prototype mandrel was then manufactured and used to fabricate a composite fuselage skin. Material load tests were conducted on the AFP fuselage skin curved laminates, equivalent flat AFP, and hand layup laminates. The flat AFP and hand layup laminates showed almost identical strength results in tension and compression. Compared to hand layup, the flat AFP laminate modulus was 5.2% higher in tension and 12.6% lower in compression. The AFP curved laminates had an ultimate compressive strength of 1.6% to 8.7% higher than flat laminates. The FEM simulation predicted strengths were 4% higher in tension and 11% higher in compression than the flat laminate test results.

• 한국지반공학회:학술대회논문집
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• 한국지반공학회 1999년도 가을 학술발표회 논문집
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• pp.81-86
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• 1999

The installation of vertical drains by means of a mandrel causes significant remolding of the subsoil, especially in the immediate vicinity of the mandrel. Thus, a zone of smear will be developed with reduced permeability and increased compressibility. This paper is mainly concerned with a field study to investigate the effect of smear due to vertical drain installation. In the present study, a field smear test was conducted to assess the extent of the smear zone around the vertical drain. The extent of the smear zone around a vertical drain was evaluated from the CPT results. CPT test was carried out to some distance around the mandrel installation. The test results revealed that a smear zone was estimated to be 3.6~5.3 times of the mandrel diameter.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.148-151
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• 2003

The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner groove tube. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1705-1708
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• 2003

The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner grooved tube. This bending process make the U shape tube by Hair Pin Bending machine. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1630-1633
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• 2003

Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.