• Title/Summary/Keyword: maintenance condition

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Case Study on Integrated In-line Oil Monitoring Sensor for Machine Condition Monitoring of Steel Making Industry (통합형 인-라인 오일 모니터링 센서의 제철설비 현장 적용사례)

  • Kong, H.;Han, H.G.;Kwak, J.S.;Chang, W.S.;Im, G.G.
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.73-77
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    • 2010
  • One of the important trends for condition monitoring in the 21st century is the development of smart sensors that will permit the cost-effective continuous monitoring of key machine equipments. In this study, an integrated in-line oil monitoring sensor assigned for continuous in situ monitoring multiple parameters of oil performance is presented. The sensor estimates oil deterioration based on the information about chemical degradation, total contamination, water content of oil and oil temperature. The oil oxidation is estimated by "chromatic ratio", total contamination is measured by the changes in optical density of oil in three optical wave-bands ('Red', 'Green' and 'Blue') and water content is evaluated as relative saturation of oil by water. In order to evaluate the sensor's effectiveness, the sensor was applied to several used oil samples in steel making industry and the results were compared with those measured by standard test methods.

Estimation of Performance and Pavement Life using National Highway Pavement Condition Index (NHPCI 지표를 활용한 공용성 추정과 수명 산정)

  • Do, Myung-Sik;Lee, Yong-Jun;Lim, Kwang-Su;Kwon, Soo-Ahn
    • International Journal of Highway Engineering
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    • v.14 no.5
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    • pp.11-19
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    • 2012
  • PURPOSES: The new methodology is proposed for estimation of long-term performance and pavement life based on the national highway database in Daejeon area. Furthermore, this study tried to verify the applicability of performance estimation using NHPCI (National Highway Pavement Condition Index) on tendency of pavement deterioration as time goes by under Korean road environments. METHODS: Reliability theories are applied to estimate the mean life and to determine the appropriate distribution using 3 levels of traffic loads (high, medium, low) based on maintenance and rehabilitation history data for 15 years. RESULTS: As a result, Lognormal distribution is suitable for explanation of pavement lifetime in Daejeon area regardless of traffic loads. In addition, we found that the results of mean life and maintenance timing based on NHPCI for the pavement sections of 3 levels of traffic loads are available. CONCLUSIONS: Based on this study, it was found that mean life of high, medium and low levels of traffic loads are about 8.1 years, 12.2 years and 12.7 years, respectively. Higher level of traffic loads shorten the pavement mean life.

Intelligent Fault Diagnosis System for Enhancing Reliability of Coil-Spring Manufacturing Process

  • Hur Joon;Baek Jun Geol;Lee Hong Chul
    • Journal of the Korea Safety Management & Science
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    • v.6 no.3
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    • pp.237-247
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    • 2004
  • The condition of the manufacturing process in a factory should be diagnosed and maintained efficiently because any unexpected disorder in the process will be reason to decrease the efficiency of the overall system. However, if an expert experienced in this system leaves, there will be a problem for the efficient process diagnosis and maintenance, because disorder diagnosis within the process is normally dependent on the expert's experience. This paper suggests a process diagnosis using data mining based on the collected data from the coil-spring manufacturing process. The rules are generated for the relations between the attributes of the process and the output class of the product using a decision tree after selecting the effective attributes. Using the generated rules from decision tree, the condition of the current process is diagnosed and the possible maintenance actions are identified to correct any abnormal condition. Then, the appropriate maintenance action is recommended using the decision network.

Case Study on Deciding a Time for Repairing Asphalt Pavement of Incheon International Airport (인천국제공항 아스팔트 포장 보수시기 결정 사례 연구)

  • Lee, Jae-Ho;Kim, Jang-Rack;Mun, Hyung-Chul;Cho, Nam-Hyun
    • International Journal of Highway Engineering
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    • v.15 no.6
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    • pp.49-60
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    • 2013
  • PURPOSES : The evaluation of the pavement condition of the asphalt concrete pavement of No. 2 runway of Inchon International Airport through PMS, a supporting system for making a decision of pavement, maintenance and repair, was made, and the proper time for repair according to the PCI reduction rate was suggested. METHODS : By comparing and analyzing the evaluation results of pavements built in 2009, 2010, 2011, PCI change in each facility (No. 2 runway, C parallel taxiway, connection taxiway) was calculated. By applying the calculated change to PCI deduction rate model, the pavement condition of the target sections was estimated, and then the necessary section and time for repair were chosen. RESULTS : After careful consideration of the time for pavement and maintenance, based on the result of PCI prediction, it was estimated that the southern takeoff and landing section of No. 2 runway was required to be repaired in 2012; connection taxiway in 2013; and C parallel taxiway in 2014; however, the section which is the main moving route of connection taxiway and C parallel taxiway was needed to be repaired in 2012. CONCLUSIONS : For maintenance and repair of airport pavements, the optimal alternative should be chosen by considering economics and operability, via examining the time for repair and the aspect of management all together on the basis of this study.

A Study on Development of a Support & Diagnosis System for Facility Maintenance-An Information Management System for Facility Maintenance (설비보전지원 및 진단시스템 개발에 관한 연구(I)-설비보전 정보관리시스템)

  • Kim, Dong-Hun;Song, Jun-Yeop;Gu, Pyeong-Hoe
    • 연구논문집
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    • s.27
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    • pp.119-126
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    • 1997
  • In this paper, an information management system is developed to systematically maintain facilities which include AS/RS(Automatic Storage & Retrieval System). Stacker Crane, Tool Transport system and Machining Center in FMS pilot plant. It supports various activities such as periodical inspection, maintenance, management of daily operation time, analysis of existing condition and management of information related to facilities.

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Development of performance assessment criterion for structures of shield TBM tunnel (쉴드 TBM 터널의 구조물 성능 평가 기준 개발)

  • Seong, Joo-Hyun;Lee, Yu-Seok;Hong, Eun-Soo;Byun, Yo-Seph
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.5
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    • pp.553-561
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    • 2015
  • In this study, the performance assessment criterion for reasonable maintenance of shield TBM tunnel was presented. The performance assessment items such as crack, leakage, breakage, spalling, exfoliation/detachment, efflorescence, quality condition, exposure of steel, carbonation, faulting step, bolts condition, drainage condition, ground condition, contact section condition and conduit condition were selected by analyzing domestic and foreign performance assessment criterions and investigating segment lining deterioration cases through the site investigation and in-depth inspection analysis result on the shield TBM tunnel. In addition, the reasonable weight using AHP (Analytic Hierarchy Process) were estimated.

Condition assessment model for residential road networks

  • Salman, Alaa;Sodangi, Mahmoud;Omar, Ahmed;Alrifai, Moath
    • Structural Monitoring and Maintenance
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    • v.8 no.4
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    • pp.361-378
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    • 2021
  • While the pavement rating system is being utilized for periodic road condition assessment in the Eastern Region municipality of Saudi Arabia, the condition assessment is costly, time-consuming, and not comprehensive as only few parts of the road are randomly selected for the assessment. Thus, this study is aimed at developing a condition assessment model for a specific sample of a residential road network in Dammam City based on an individual road and a road network. The model was developed using the Analytical Hierarchy Process (AHP) according to the defect types and their levels of severity. The defects were arranged according to four categories: structure, construction, environmental, and miscellaneous, which was adopted from sewer condition coding systems. The developed model was validated by municipality experts and was adjudged to be acceptable and more economical compared to results from the Eastern region municipality (Saudi Arabia) model. The outcome of this paper can assist with the allocation of the government's budget for maintenance and capital programs across all Saudi municipalities through maintaining road infrastructure assets at the required level of services.

Selection of Maintenance Interval Based on RCM for a Coal Handling Equipment (신뢰도중심정비에 의한 석탄취급설비 정비주기선정)

  • Cho, Il-Yong;Moon, Seung-Jae
    • Plant Journal
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    • v.9 no.4
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    • pp.37-42
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    • 2013
  • Power plants have many components and equipment. It is difficult for operators to know the each equipment fails or what equipment fails. It is important to prevent failure in advance. Recently, outlook of maintenance tasks is changing from time based maintenance to condition based maintenance. In this study, we selected RCM-based maintenance intervals for coal handling equipment at coal power plant. For RCM analysis, we have made great progress in a maintenance task and interval. If we apply RCM analysis to the whole plant system, we can expect qualitative improvement and efficient operation of power plant system.

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