• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.451-452
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• 2006

The influence of Hi-flux powders characteristics on the performance of magnetic powder cores was studied. It was found that different cooling rate and nozzle configuration could change the shape and microstructure of powders. Smooth surface and spherical shape of powders were beneficial to improve DC bias performance and reduce core losses of magnetic powder core.

• Journal of Magnetics
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• 제16권3호
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• pp.318-321
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• 2011

A new Fe-based amorphous compound powder was prepared from Fe-Si-B amorphous powder by crushing amorphous ribbons as the first magnetic component and Fe-Cr-Mo metallic glassy powder by water atomization as the second magnetic component. Subsequently by adding organic and inorganic binders to the compound powder and cold pressing, the new Fe-based amorphous compound powder cores were fabricated. This new Fe-based amorphous compound powder cores combine the superior DC-Bias properties and the excellent core loss. The core loss of 500 kW/$m^3$ at $B_m$ = 0.1T and f = 100 kHz was obtained When the mass ratio of FeSiB/FeCrMo equals 3:2, and meanwhile the DC-bias properties of the new Fe-based amorphous compound powder cores just decreased by 10% compared with that of the FeSiB powder cores. In addition, with the increasing of the content of the FeCrMo metallic glassy powder, the core loss tends to decrease.

• Journal of Magnetics
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• 제13권4호
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• pp.170-172
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• 2008

Fe-6.5% Si alloys have good magnetic properties due to their high electrical resistivity, very low magneto-striction, and low crystalline anisotropy. Despite their strong potential, these alloys have seldom been used in magnetic applications because of the very poor ductility of Si-steel above 3.0 wt% Si [1-4]. It is difficult to achieve compressed Fe-6.5% Si powder cores with excellent properties because of the low density due to poor ductility. In compressed powder cores, high density is essential in order to obtain high magnetization and permeability. In this study, an attempt was made to produce Fe-3%Si powder cores because the Fe-3.0 wt% Si alloys have relatively good magnetic properties and room temperature ductility. Gas atomized Fe-3.0 wt% Si powder was compressed into toroid shape cores. By reducing the Si content to 3.0 wt%, the hysteresis loss could be greatly reduced and thus the total core loss could be minimized. The total core loss is 600 mW/$cm^3$ at 0.1 T and 50 kHz.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.799-800
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• 2006

Wrought Si-steels are generally used for electromagnetic valves, which are needed good response. To date, Hitachi Powdered Metals Co., Ltd. have produced Fe-Si base sintered magnetic material, EU-52, which shows a magnetic flux density of more than 1.25T at 2000A/m and a maximum permeability of more than 3500. However these magnetic properties are lower than that of wrought Si-steels. Because EU-52 has a low density of $7.2Mg/m^3$. For improving the magnetic properties, it is necessary to increase the density of sintered cores. To increase density, a new mixing method of coating fine Si powders on atomized iron powders was developed, for avoiding the Kirkendall effect. As the result, developed P/M Fe-Si magnetic cores shows higher density of $7.38Mg/m^3$, higher magnetic flux density of 1.48T at 2000A/m and higher maximum permeability of 6800.

• 한국자기학회지
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• 제14권5호
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• pp.186-191
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• 2004

250～850 $\mu\textrm{m}$ 크기의 FeCuNbSiB 나노결정립 합금분말에 3wt%의 전기절연체(glass frits, 활석 또는 폴리아미드 분말)를 혼합한 뒤 압축성형하여 분말코아를 만들었을 때, 절연물질의 종류에 따른 자기적 특성의 변화를 조사하고 그 결과를 비교하였다. 세라믹 물질인 glass frits와 활석은 폴리아미드에 비해 수백 kHz이하의 주파수 범위에서 높은 투자율을 나타내나 1 MHz 이상의 주파수에서는 투자율이 빠르게 낮아지는 거동을 보였다 자심손실은 glass frits와 활석을 첨가한 자심 쪽이 더 크며, 품질계수는 폴리아미드를 첨가한 자심보다 더 낮은 주파수에서 피크를 나타내고 그 값도 더 작았다. 반면 폴리아미드로 절연처리한 자심의 경우 수 MHz에 이르기까지 투자율의 저하가 거의 나타나지 않았으며, 더 우수한 자심손실 및 품질계수 특성을 보여 주었다. 그리고 직류중첩특성 또한 폴리아미드를 첨가한 자심이 100 Oe이상의 큰 자장에 이르기까지 더 우수하였다. 폴리아미드를 절연체로 사용한 경우 그 밀도가 낮음으로 인해 결국 더 많은 체적비로 혼합되므로 자성 입자 사이의 전기적 절연을 보다 더 충분히 해주고 있는 것으로 판단되었으며, 세라믹 물질을 절연체로 사용했을 때와의 이상과 같은 자기적 특성의 차이는 이 사실에 주로 의존하고 있는 것으로 평가되었다.

• 한국자기학회:학술대회 개요집
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• 한국자기학회 2002년도 동계연구발표회 논문개요집
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• pp.202-203
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• 2002

Ribbon type nanocrystalline alloy cores have shown excellent soft magnetic properties in the high frequency range because of small crystalline anisotropy and nearly zero magnetostriction[1]. In present, however ribbon alloys gives some limit in applications such as a large inductor and reactors of PFC circuit, which are required good DC bias property and low loss in the high frequency. Powder alloys with ultra fine grain structure can be an important way to overcome this kind of disadvantage, and to improve the high frequency soft magnetic properties in conventional metallic powder cores[2]. (omitted)

• 한국자기학회지
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• 제15권3호
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• pp.191-197
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• 2005

철계 비정질 합금 리본을 분쇄한 뒤 상온 압축성형을 통하여 분말코아를 제조할 때 로터밀과 볼밀의 두 가지 분말제조 공정을 사용하여 만든 분말의 형상을 관찰하고, 또 이들을 이용한 분말코아의 자기적 및 전기적 특성과 미세구조를 조사하였다. 로터밀을 사용한 경우 실효투자율의 크기는 볼 밀링한 경우보다 낮았으나 이의 주파수 의존성 및 품질계수는 볼밀의 경우보다 우수하였으며 자심손실 또한 더 작았다. 한편 로터밀을 사용하여 만든 분말은 크기가 균일하고 가장자리는 강한 전단가공을 받아 완만한 곡선을 지닌 등축형을 이루고 있는 반면 볼밀을 사용한 경우는 크기가 상대적으로 불규칙하면서 작은 분말이 많고 가장자리는 날카로운 형상을 하고 있었다. 로터밀로 만든 분말코아의 낮은 투자율은 밀링시 심한 전단에 의해 발생하는 큰 내부응력의 축적에 기인하는 것으로 보여진다. 한편 로터 밀링을 통해 만든 분말코아의 경우 투자율은 상대적으로 낮지만 전기저항의 측정 및 미세구조의 관찰로부터 보다 양호한 절연상태가 확보되어 높은 주파수에 이르기까지 투자율이 유지되면서 적은 자심손실이 얻어진 것으로 판단되었다. 분말코아의 자기적 안정성을 나타내는 직류중첩특성 또한 로터밀의 경우가 볼 밀링한 경우보다 우수하였다.

• Journal of Magnetics
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• 제11권3호
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• pp.126-129
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• 2006

The phosphate coating on the $(Fe_{0.97}Cr_{0.03})_{76}(Si_{0.5}B_{0.5})_{22}C_2$ amorphous powders with an average size of 10 ${\mu}m$ in diameter has been carried out in aqueous 1.0-2.0 wt% $H_3PO_4$ solutions, and the consolidation behavior and magnetic properties of their compressed powder cores has been investigated. The phosphate coating could provide efficient electrical insulation between amorphous powders and improved consolidation ability at room temperature. Especially when the powders were treated in more concentrated phosphoric acid solution, enhanced phosphate covering and higher frequency/dc-bias stability were achieved. The powder cores phosphate-coated in 2.0 wt% $H_3PO_4$ solution exhibited constant permeability of 21 up to 10 MHz, 110 of the quality factor at 0.9 MHz, 610 mW/cm3 core loss at 100 kHz/0.1 T and 89 of percent permeability at 100 kHz.

• Journal of Magnetics
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• 제21권2호
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• pp.192-196
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• 2016

The Fe-Si-B-Nb-Cu alloys containing Ca and Al were rapidly solidified to thin ribbons by melt-spinning. The ribbons were ball-milled to make powders, and then mixed with 1 wt.% water glass and 1.5 wt.% lubricant. The mixed powders were burn-off, and then compacted to form toroidal-shaped cores, which were heat treated to crystallize the nano-grain structure and to remove residual stress of material. The characteristics of the powder cores were analyzed using a differential scanning calorimetry (DSC) and a B-H meter. The microstructures were observed using transmission electron microscope (TEM). The optimized soft magnetic properties (${\mu}_i$ and $P_{cv}$) of the powder cores were obtained from the Ca and Al containing alloys after annealing at $530^{\circ}C$ for 1 h. The core loss of Fe-Si-B-Nb-Cu-based powder cores was reduced by the addition of Ca element, and the initial permeability increased due to the addition of Al element.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.1177-1178
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• 2006

Magnetic Properties of dust cores made of mixtures of atomized pure iron powder and pure alumina powder has been investigated in the temperature range from 673 to 1073K. The effect of annealing on coercivity has been positive effect up to 973K and thus coercivity is gradually reduced form 280A/m (as-compressed) to 160A/m (973K). However, dust cores annealed at 1073K displayed a 15% increasing of coercivity by annealing at 973K. Hysteresis loss shows a tendency similar to coercivity. Microstructure observation of specimens shows grain refinement by recrystallization in the temperature range from 773 to 1073K.