• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.06a
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• pp.89-94
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• 2004

Profile ring rolling process for large slewing rings of alley steels are developed. A profile ring with a round groove located asymmetrically on the outer surface is rolled. The process is simulated by the finite element method. The general-purpose commercial finite element analysis software, MSC.Superform, was used. Experiments are carried in the ring rolling machine and compared with the analysis.

• Journal of the Korean Society for Precision Engineering
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• v.29 no.10
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• pp.1056-1061
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• 2012

FEM analysis is essential to shorten the development time and reduce the cost for developing high-performance machine tools. Mount joint parts play important role to ensure static and dynamic stability of machine tools. This paper suggests a computational modeling of mount joint part of machine tools. MATRIX27 element of ANSYS is adopted to model mount joint parts. MATRIX27 allows the definition of stiffness and damping matrices in matrix form. The matrix is assumed to relate two nodes, each with six degrees of freedom per node. Stiffness and damping values of commercial mount products are measured to build a database for FEM analysis. Jack mounts with rubber pad are exemplified in this paper. The database extracted from the experiments is also used to estimate of stiffness and damping of untested mounts. FEM analysis of machine tools system with the suggested mount computational model is performed. Static and dynamic results prove the feasibility of the suggested mount model.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.46-51
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• 2000

In case of ESO(evolutionary structural optimization) which is one of topology optimization methods, the element removal ratio is fixed throughout topology optimization by 1 or 2 %. As a result it has no flexibility for various types of structures and thus the rate of convergence might not be efficient. Thus various element removal methods are developed in order to improve the efficiency of ESO. In this paper, various element removal methods for ESO are compared with each other. Each element removal method is explained, and applied to a bracket and a Michell type of beam. In addition, a new bi-directional element removal method is suggested in order to obtain much better optimized topology. From the results of stress, displacement and the rate of convergence for the examples under the same mass constraints, it is verified that the suggested element removal method is the most effective. .

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.2
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• pp.223-230
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• 2012

This paper deals with an design of axial flux electric machine which is a key element for a compact size in a portable and manual generator system. It is expected that the generator system with an axial flux electric machine is more light and has higher efficiency than other types of generator systems. And it is used the soft magnetic composite core instead of silicon steel core in the axial flux electric machine for more compact size. The weight and efficiency of the generator system are the main keys to select the value of design variables. In this paper, the overall design process to meet the design goals, and the design results are presented with experiment results.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.410-415
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• 2004

Heavy-weight head slides may cause excessive inertia impact ＆ moment on the machine tool structure when they move or stop abruptly during operation. Consequently these inertia impact and unbalanced moment bring transient vibrations and rough sliding motions on the machine structure. Machine tool engineers have tried many kind of feed-slide designs in order to solve this problem; for example, the design optimization of the moving structure for minimum weight and maximum stiffness, box-in-box type slide design, and so on. In this article, force and moment equilibrium equations regarding to the inertia force ＆ moment were derived for each one of a mold M/C's head slides. Furthermore, five different design configurations of head slide assembly were reviewed for its design improvement regarding to force ＆ moment calculations and finite element structural analysis results.

• Proceedings of the KIEE Conference
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• 2011.07a
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• pp.1071-1072
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• 2011

The axial flux machine has higher power density than conventional radial flux machine, so it is widely applied to various industrial area, for instance, low speed wind power generator. For the conventional radial flux machine, 2D finite element method (FEM) is generally applied, but axial flux machine has to employ 3D FEM with long analysis time due to its own structural characteristic. This paper deals with the performance comparison of axial flux machine according to volume.

• Korean Management Science Review
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• v.12 no.1
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• pp.1-17
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• 1995

The success of cell manufacturing applications in FMS rests on the effective cell formation to maintain the independent relations both between machine cells and between part families. This paper presents an integrated method for concurrent formation of cells and families with no E.E (Exceptional Element) in FMS with alternative routings. To determine the maximum number of cell and family with no E.E, mathematical conditions and properties are derived. New concept of nonsimilarity is introduced for each machine and part based on machine-operation incidence matrix and part-operation incidence matrix. To concurrently form the cells and families, integer programming based mathematical models are developed. For the predetermined number of cell or family, model I is used to identify whether E.E exists or not. Model II forms cells and families considering only nonsimilarity. But model III can consider nonsimilarity and processing times. The proposed method is tested and proved by using numerical examples.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.2 no.1
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• pp.31-35
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• 2001

This study is object to structural analysis of running machine frame. The finite element model was developed to compute the stress. strain and natural frequency for running machine frame. The FEM code was used for this analysis. In other to structural analysis of running machine frame, many variables such as load condition, boundary condition and weight condition were considered.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.10
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• pp.4694-4699
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• 2013

In this paper, a high pressure cleaning machine in field was disassembled and measured in order to develop a highly improved pressure cleaner in performance and real configuration was modeled by using 3-D design program CATA V5. In addition, fluid analysis was conducted on the modeled high pressure cleaning machine by using ANSYS finite element analysis program and visualize the pressure changes of internal fluid flow was visualized. This result will be applied to a new designed high pressure cleaning machine in future.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.5
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• pp.116-121
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• 2013

A high speed deburring machine was developed based on the analysis of magnetic contact force, forced vibration, stiffness and deformation of the structure. After 3 dimensional CATIA modelling, the stiffness and the deformation properties of the deburring machine in static and dynamic condition using finite element method were analyzed. Both static and dynamic simulation results showed that designed high speed deburring machine was well satisfied the stability properties at the operating condition. we have performance test program for the real system to evaluate the simulation results.