• 제목/요약/키워드: lubrication film parameter

검색결과 36건 처리시간 0.021초

다짐온도에서 골재 거칠기와 아스팔트 피막두께에 따른 중온화 첨가제의 윤활특성 평가 (Evaluation of Lubrication Characteristics of WMA Additives for Different Roughnesses of Aggregate Surfaces and Film Thicknesses of Binders at a Compaction Temperature)

  • 이상재;조동우;황성도;이석근
    • 한국도로학회논문집
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    • 제15권5호
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    • pp.1-9
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    • 2013
  • PURPOSES : This study is to develop a method to evaluate lubrication of asphalt binder using WMA additives and compare their lubrication effects on two types of WMA additives and three types of asphalt film thicknesses. METHODS : This study is based on laboratory experiments and rheological analysis of the experimental results. Testing materials are aggregate diskes, asphalt, and WMA additives. The main testing method is stress sweep test by using dynamic shear rheometer (DSR). RESULTS : Sasobit gives more lubrication effects on film thicknesses 0.2mm and under but LEADCAP does on film thicknesses over 0.3mm. CONCLUSIONS : LVE-Limit is a better parameter to discern the lubrication effects on the thin film asphalt thickness. Both Sasobit and LEADCAP WMA additives provide effective lubrication at the compaction temperature.

Herschel-Bulkley 모델을 이용한 그리스 열탄성유체윤활 문제의 수치해석 (A numerical analysis of grease thermal elastohydrodynamic lubrication problem using Herschel-Bulkley model)

  • 유진규;김경웅
    • Tribology and Lubricants
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    • 제11권3호
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    • pp.31-39
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    • 1995
  • Grease thermal elastohydrodynamic lubrication (TEHL) problems of line contacts are analyzed numerically. The effects of temperature and rheological paraineters on grease TEHL are investigated using the Herschel-Bulkley model as a theological model of greases. The pressure distribution, the shape of grease film, mean film temperature and surface temperature of solid wall in line contacts are obtained. It is found that thermal effects on the minimum film thickness become remarkable at high rolling speeds. The effect of yield stress of Herschel-Bulkley model on minimum film thickness is negligible, while the theological index and viscosity parameter have significant effects on minimum film thickness.

마찰조건에 따른 핀부싱 베어링의 접촉면압분포에 관한 연구 (Contact Pressure Distribution of Pin Bushing Bearings Depending on the Friction Conditions)

  • 김청균;김도현
    • Tribology and Lubricants
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    • 제23권6호
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    • pp.255-260
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    • 2007
  • This paper presents the contact pressure distribution of pin bushing bearings for various lubrication friction modes such as oil film and elastohydrodynamic lubrication contacts, a mixed lubrication contact, a boundary contact, and a dry contact. During a sliding contact of a plain bearing, the boundary and dry rubbing contacts are dominated between a piston pin and a pin bushing bearing. This may come from a micro-scale clearance, an explosive impact pressures from the piston head, and an oscillatory motion of a pin bearing. The computed results show that as the oil film parameter $h/{\sigma}$ is increased from the dry rubbing contact to the oil film lubrication friction, the maximum oil film pressure is radically increased due to an increased viscous friction with a thin oil film thickness and the maximum asperity contact pressure is reduced due to a decreased asperity contact of the rubbing surfaces.

Improvement of Lubrication Characteristics in Fuel Injection Pump for Medium-Speed Diesel Engines: Part I - Application of Profile Shape

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • 제31권5호
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    • pp.205-212
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    • 2015
  • In this research, effects of profile changes of stem section of the plunger on the lubrication characteristics of a fuel injection pump (FIP) were evaluated by hydrodynamic lubrication analysis. The clearance between plunger and barrel was divided into two regions, head and stem. The head was not involved in preventing a decrease of fuel oil pressure. So, research efforts were focused on both edges of the plunger’s stem. The two -dimensional Reynolds equation was used to evaluate lubrication characteristics with variations in viscosity, clearance and profile for a laminar, incompressible, unsteady-state flow. Moreover, the equilibrium equation of moment and forces in the vertical and horizontal directions were used to determine the motion of the plunger. The equations were discretized using the finite difference method. Lubrication characteristics of the FIP were investigated by comparing the dimensionless minimum film thickness, or film parameter, which is the ratio of minimum film thickness to surface roughness. Through numerical analyses, we showed that the profile of the lower edge of the stem had no effect on lubrication characteristics, but the profile of the upper edge had a significant influence on lubrication characteristics. In addition, changes in the profile were more effective in improving lubrication characteristics under low viscosity conditions.

베어링 편심도와 자세각에 따른 저어널 베어링의 윤활효과 (Lubrication Effect of Journal Bearing according to its Eccentricity and Attitude Angle)

  • 김종도;왕일군;윤문철
    • 한국기계가공학회지
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    • 제14권5호
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    • pp.88-95
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    • 2015
  • The thickness of adsorbed molecular layers is the most critical factor in studying thin-film lubrication, and it is the most essential parameter that distinguishes thin-film from thick-film lubrication analysis. The thin film between the shaft and bearing surface within a very narrow gap was considered. The general Reynolds equation has been derived for calculating thin-film lubrication parameters affecting the performance of the circular journal bearing. Investigation of the load-carrying capacity and pressure distribution for the journal bearing considering the adsorbed layer thickness has been carried out. A Reynolds equation appropriate for the journal bearing is used in this paper for the analysis, and it is discussed using the finite difference method of the central difference scheme. The parameters, such as eccentricity and attitude angle, are used for discussing the load-carrying capacity of the journal bearing. The results reported in this paper should be applied to analysis of the journal bearing with different lubrication factors. The steady-state analysis of the journal bearing is conducted using the Reynolds model under thin-film lubrication conditions. For a journal bearing, several parameters, such as a pressure, load capacity, and pressure components of the bearing can be obtained, and these results can be stored in a sequential data file for later analysis. Finally, their distribution can be displayed and analyzed easily by using the MATLAB GUI technique. The load-carrying capability of the journal bearing is observed for the specified operating conditions. This work could be helpful for the understanding and research of the mechanism of thin-film lubrication.

탄성변형을 고려한 엔진베어링의 동적 거동에 대한 연구 (A Study on the Dynamic Behaviors of Engine Bearing with the Consideration of Elastic Deformation in the Con-Rod System)

  • 장시열;박계민
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.275-282
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    • 2004
  • The engine bearing transmits the powers from cylinder to crankshaft with small clearance between con-rod and crankpin. The minimum oil film thickness is a significant parameter in the operation of bearing. The contact pressure of bearing should be considered for the reason that elastic deformation of bearing be caused by contact pressure of bearing. There are important factors which are maintaining of minimum oil film thickness expecting of the length of maximum and minimum oil film thickness with changing of the loads to keep running normally. Furthermore, this study is very crucial to develop the design of engine bearing and crankshaft system.

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연료분사펌프의 윤활 특성 개선: 제2부 - 그루브의 적용 (Improvement of the Lubrication Characteristics of Fuel Injection Pump for Medium-Speed Diesel Engines: Part II - Application of Grooves)

  • 홍성호;이보라;조용주
    • Tribology and Lubricants
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    • 제31권5호
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    • pp.213-220
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    • 2015
  • This study evaluates the effect of grooves on the stem part of a plunger on the lubrication characteristics of a fuel injection pump (FIP) by using hydrodynamic lubrication analysis. The current study uses the two-dimensional Reynolds equation to evaluate the changes in lubrication characteristics with variations in clearance, viscosity, and grooves for a laminar, incompressible, and unsteady state flow. This study investigates the lubrication characteristics by comparing the dimensionless minimum film thickness or the film parameter, which is the ratio of the minimum film thickness to surface roughness. The analysis method for the groove section differs depending on the depth of the groove. For instance, in the case of a shallow groove, the film thickness equation considers the depth of the groove, while in the case of a deep grove, it considers the flow continuity. The lubrication characteristics of the FIP are more sensitive to changes in the groove width than to changes in other design variables. Moreover, the application of a groove is more effective under low viscosity conditions. The smaller the distance from the edge of the stem part to the first groove in the case of shallow grooves, the better are the lubrication characteristics of the FIP. In contrast, in the case of deep grooves, the lubrication characteristics of the FIP improve as the distance increases. The application of shallow grooves is more effective for improving the lubrication characteristics than the application of deep grooves.

Oil Film Thickness Measurement of Engine Bearing and Cam/tappet Contact in an Automotive Engine

  • Choi, Jae-Kwon;Min, Byung-Soon;Han, Dong-Chul
    • Tribology and Lubricants
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    • 제11권5호
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    • pp.71-77
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    • 1995
  • The capacitance technique was used to measure the minimum oil film thickness in engine bearing and the central oil film thickness between cam and tappet. This method is based on the measurement of total capacitance of oil film. For the measurement of the oil film thickness between cam and tappet, two surfaces were assumed to be flat and parallel within the Hertzian region and all the measured capacitance originated from this region. Shear rates from the measured minimum oil film thickness are over 10$^{6}$ sec$^{-1}$ in the greater part in both two cases. The minimum oil film thickness in engine bearing is larger than the surface roughness. Between cam and tappet it is mostly smaller than the surface roughness. In spite of the awkward restriction of the reliability of measured oil film thickness, it was known that the capacitance technique makes it possible to measure the oil film thickness in elastohydrodynamic and mixed lubrication regimes as well as in hydrodynamic regime. Therefore, it is also possible to classify the lubrication regimes based on the oil film thickness.

타원접촉의 탄성유체윤활 : 제2보 - 스핀운동의 영향 (An Elastohydrodynamic Lubrication of Elliptical Contacts : Part II - The Effect of Spin Motion)

  • 박태조
    • Tribology and Lubricants
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    • 제23권2호
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    • pp.49-55
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    • 2007
  • A numerical analysis of elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning has been carried out. A finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. The velocity vectors resulting from combined spinning and rolling/sliding motion lead to asymmetric pressure distributions and film shapes. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various spin-roll ratios. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. The spin motion have large effect on variations of the minimum film thickness with load parameter which are small in pure rolling/sliding cases. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

그루브가 있는 실린더 라이너와 피스톤 링 사이의 윤활 특성에 대한 해석적 연구 (An Analytical Study on the Lubrication Characteristics between the Piston Ring and Grooved Cylinder Liner)

  • 조명래;한동철
    • Tribology and Lubricants
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    • 제16권2호
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    • pp.114-120
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    • 2000
  • This paper reports on the theoretical analysis on the lubrication characteristics between the piston ring and the grooved cylinder liner. The circular shape piston ring and two types grooves are consider, and the minimum oil film thickness during the full engine cycle are obtained by using iterative technique. The comparative results of minimum oil film thickness and viscous friction force between the smooth and grooved liner are presented. And various design parameter of piston ring and liner groove are tested. The groove in the liner generally reduces the minimum value of minimum oil film thickness, but the maximum viscous friction force is increased at the minimum film position.