• 제목/요약/키워드: lubricating layer

검색결과 30건 처리시간 0.021초

SCM415 강의 코팅특성에 관한 연구 (A Study on the Coating Characteristics of SCM415 Steel)

  • 장정환;허철수;김해지;김남경;류성기
    • 한국기계가공학회지
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    • 제10권2호
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    • pp.117-123
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    • 2011
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as Ti-series, Cr-series & WC/C and TiAlN+WC/C multilayer coating was investigated under room temperature, normal air pressure and no lubricating condition. Therefore, this study carried out research on the friction coefficient, micro hardness(Hv), surface roughness and wear quantity on the vapor deposited coating layers on the SCM415 steel. As the wear experimental result, the excellence of TiAlN+WC/C multilayer coating has been proven by high micro-hardness, low friction coefficient and wear quantity.

DLC 표면 처리에 따른 임플랜트 지대주 나사의 풀림 현상에 관한 연구 (THE STUDY ON THE REMOVAL TORQUE OF THE DIAMOND LIKE CARBON COATED TITANIUM ABUTMENT SCREWS)

  • 곽재영;허성주;장익태;임순호;이종엽;이광렬
    • 대한치과보철학회지
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    • 제41권2호
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    • pp.128-135
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    • 2003
  • Statement of problem : Implant screw loosening remains a problem in implant prosthodontics. Some abutment screws with treated surfaces were introduced to prevent screw loosening and to increase preload. DLC(Diamond Like Carbon) film has similar properties on hardness, wear resistance, chemical stability, biocompatibility as real diamond materials. Purpose : The purpose of this study was to investigate the effect of lubricant layer on abutment screw and to discriminate more effective method between soft lubricant and hard lubricant to prevent screw loosening. Material and method : In this study, $1{\mu}m$ thickness DLC was used as protective, lubricating layer of titanium screws and 3 times removal torque was measured on the abutment screws to investigate the difference in 10 coated and 10 non-coated abutment screws. Results : The results indicated that the implants with DLC coating group were not more resistant to the applied force in screw loosening. At 32Ncm, the 3 times removal torque in DLC group were $27.75{\pm}2.89,\;25.85{\pm}2.35$ and $26.2{\pm}2.57$. The removal torque in no-coated abutment screws were $27.85{\pm}4.23,\;27.35{\pm}2.81$ and $27.9{\pm}2.31$, respectively. Conclusion : The lubricant layer used in this study was Diamond Like Carbon(DLC) and it have a properties of hard and stable layer. The DLC coating layer was hard enough to prevent distortion of screws in the repeated unscrewing procedure in clinical situation. The reduced friction coefficient in hard DLC layer was not effective to prevent screw loosening.

C계 유도경화 베어링강의 회전접촉 피로거동에 미치는 Mn 첨가의 영향 (Effect of Mn Addition on Rolling Contact Fatigue of C-Base Induction Hardened Bearing Steels)

  • 정경조;윤기봉;최병영
    • 열처리공학회지
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    • 제8권3호
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    • pp.205-212
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    • 1995
  • Effect of Mn addition on rolling contact fatigue of C-base induction hardened bearing steels has been investigated to develop inexpensive surface-hardened bearing steels with improved resistance to rolling contact fatigue. Fatigue tests were conducted in elasto-hydrodynamic lubricating conditions at a shaft speed of 5,000rpm, under max. Hertzian stress of $492kg/mm^2$. It was found in the C-Mn steels that effective depth of induction hardened layer and amount of retained austenite were slightly increased in comparison with those of C-base steels. finer interlamellar spacing of pearlite in the C-Mn steels was also observed using TEM. Decomposition of retained austenite during rolling contact fatigue was smaller in quantity in the C-Mn steels than C-base steels. This might be associated with enhanced mechanical stability of retained austenite with addition of Mn. Statistical analysis of fatigue life for C-Mn steels using Weibull distribution indicated that improved resistance to rolling contact fatigue was mainly attributed to transformation induced plasticity and mechanical stability of retained austenite.

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나노다이아몬드가 첨가된 프라이팬 불소수지코팅의 Tribological 특성 연구 (A Study on the Tribological Characteristics of a Frying Pan Coated with PTFE and Nano-Diamond)

  • 이진호;김현수;윤한기;김태규
    • 한국해양공학회지
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    • 제23권6호
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    • pp.99-104
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    • 2009
  • PTFE has good mechanical and chemical stability at a wide range of temperatures and demonstrates a low friction coefficient value. PTFE is being used for self-lubricating parts in industry. But it shows a high wear rate. Thus, PTFE and nano-diamond powder were mixed into a composite and the wear properties of a PTFE coating layer on Al6061 was investigated. A ball-on-disk type of wear tester was used under a dry condition and different temperatures of oil. After the wear test, the wear track wasexamined by optical microscope. The PTFE-diamond showed the lowest friction coefficient (0.02) of all the lubricants in the experiments. The friction coefficient was shown to be directly related to the diamond powder in the PTFE coating. Adhesion estimations were performed by a scratch test, which is mainly used for coatings. The critical load between the coating and substrate was defined through analyses of the friction load, normal load curve, and acoustic emissions, along with optical microscope observations. The scratch test results showed that an import item (SWISS) gave the highest critical load values.

Ti-계 코팅이 SCM415강의 마찰.마모 특성에 미치는 영향 (Effect of the Ti-series Coating on the Friction and Wear Characteristics of SCM415 Steel)

  • 장정환;탁성훈;장기;허철수;류성기
    • Tribology and Lubricants
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    • 제26권3호
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    • pp.162-166
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    • 2010
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited Tiseries coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as TiN, TiCN, TiAlN was investigated under room temperature, normal air pressure and dry lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, SEM on the vapor deposited coating layers on the SCM415 steel.

흡광 광도 분석법을 이용한 기름의 두께 측정 연구 (Oil Thickness Measurement by Light Absorption Analysis)

  • 오상우;이문진
    • 한국해양환경ㆍ에너지학회지
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    • 제16권4호
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    • pp.263-267
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    • 2013
  • 본 연구에서는 단일 파장의 빛이 기름과 해수로 구성된 혼합물을 투과하는 과정에서 굴절과 산란으로 인해 감쇠되는 빛의 세기를 평가하는 방법을 통해, 물위에 존재하는 기름의 두께를 측정할 수 있는 새로운 광학적 기름 탐지 방법론을 제시한다. 단일 파장의 광원으로 직진성이 좋고 단색광의 빛을 발산할 수 있는 레이저를 이용하였으며, 기름-물 혼합물을 투과한 빛의 세기를 정량적으로 측정하기 위해서 광 에너지를 전기 에너지로 변환할 수 있는 광전자소자인 포토다이오드를 선택하였다. 기름의 두께가 증가함에 따라서 투과된 빛의 크기가 점차적으로 감쇠되는 성질을 가진 광원의 파장 대역을 실험적으로 도출하기 위해서, 3개의 서로 다른 파장대역을 갖는 레이저를 이용하여 기름의 두께별로 투과된 광량을 측정하여 감쇠되는 경향을 비교하는 실험을 진행하였다. 해당 실험을 통해서 470 nm 파장을 갖는 청색 레이저를 이용하였을 경우, 기름의 두께가 증가함에 따라 투과된 광량의 세기가 점차적으로 감쇠되는 현상을 확인할 수 있었다. 본 연구에서 수행한 실험 결과를 통해서 레이저 광원에 대한 기름의 흡광 광도를 분석하는 방법으로 해수위에 존재하는 기름의 두께를 정량적으로 측정할 수 있는 가능성을 제시하였다.

Study of Inhibition Characteristics of Slurry Additives in Copper CMP using Force Spectroscopy

  • Lee, Hyo-Sang;Philipossian Ara;Babu Suryadevara V.;Patri Udaya B.;Hong, Young-Ki;Economikos Laertis;Goldstein Michael
    • Transactions on Electrical and Electronic Materials
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    • 제8권1호
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    • pp.5-10
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    • 2007
  • Using a reference slurry, ammonium dodecyl sulfate (ADS), an anionic and environmentally friendly surfactant, was investigated as an alternative to BTA for its inhibition and lubrication characteristics. Results demonstrated that the inhibition efficiency of ADS was superior to that of BTA. Coefficient of friction (COF) was the lowest when the slurry contained ADS. This suggested that adsorbed ADS on the surface provided lubricating action thereby reducing the wear between the contacting surfaces. Temperature results were consistent with the COF and removal rate data. ADS showed the lowest temperature rise again confirming the softening effect of the adsorbed surfactant layer and less energy dissipation due to friction. Spectral analysis of shear force showed that increasing the pad-wafer sliding velocity at constant wafer pressure shifted the high frequency spectral peaks to lower frequencies while increasing the variance of the frictional force. Addition of ADS reduced the fluctuating component of the shear force and the extent of the pre-existing stick-slip phenomena caused by the kinematics of the process and collision event between pad asperities with the wafer. By contrast, in the case of BTA, there were no such observed benefits but instead undesirable effects were seen at some polishing conditions. This work underscored the importance of real-time force spectroscopy in elucidating the adsorption, lubrication and inhibition of additives in slurries in CMP.

VIM에 의해 제조된 고주파 유도경화 베어링강의 특성에 관한 연구 (Characteristics of High Frequency Induction-Hardened Bearing Steel Produced by VIM)

  • 최병영;장정석
    • 한국재료학회지
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    • 제8권12호
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    • pp.1176-1181
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    • 1998
  • VIM에 의해 제조된 0.55wt.% C-1.68wt.% Mn강을 사용하여 고주파 유도경화 베어링강의 특성을 조사하였다. 시편의 청정도는 DIN 50602에 의한 K4값이 6.41로 측정되어 높게 나타났다. 고주파 유도경화된 시편은 약 2.7mm의 유효경화층 깊이를 가진 표면경화층이 형성되었으며 불균질한 submicron크기의 lath 마르텐사이트가 표면경화층에 형성되었다. 회전접촉 피로 시험은 최대 헤르쯔 응력 492 kgmm$^{-2}$ 을 가하며 탄성유체 윤활조건에서 실시되었다. 회전접촉 피로시험 후 시편의 궤도면 직하에서 측정된 미소경도는 유도경화한 경우에 비해 표면직하 약 $500\mu\textrm{m}$ 깊이까지 증가하였다. 그 경도증가량의 최대치를 나타내는 위치는 표면에서부터 약 100$\mu\textrm{m}$ 깊이로 밝혀졌으며 백색부식영역 (white etching area)을 나타내었다 회전접촉 피로시험 후 시편의 궤도면 직하, 이 백색 부식영역에서 균열이 생성되고 전파하였다.

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음향방출을 이용한 저어널 베어링의 조기파손감지(II) - 윤활유 이물질 혼입의 영향 및 감시 - (Acoustic Emission Monitoring of Incipient Failure in Journal Bearing Part II : Intervention of Foreign Particles in Lubrication)

  • 윤동진;권오양;정민화;김경웅
    • 비파괴검사학회지
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    • 제14권2호
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    • pp.122-131
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    • 1994
  • 일반적으로 회전기기의 저어널 베어링 부분은 윤활유 공급의 부족이나 윤활층에 이물질이 혼입되면 시스템의 고장이나 가동중단 등의 원인이 되기도 한다. 따라서 베어링 손상에 기인하는 사고와 관련된 안전운전 문제와 유지비용의 절감을 위해 여러가지 파괴 및 비파괴시험법들이 사용되어 왔다. 본 연구에서는 저어널 베어링에서 가장 발생하기 쉬운 윤활층에의 이물질 혼입에 의해 야기되는 베어링 파손의 조기검출을 위해 음향방출 기술을 적용하였으며, 전보의 연구에 이어 좀더 정량적이고 체계적인 실험을 수행하였다. 실험실용으로 직접 제작한 모의 베어링 시스템을 이용하여 여러 형태의 인위적인 이물질 혼입 상태를 만들어 실험하였으며 베어링 손상 및 결함 형태의 해석을 위해 AE rms level, 파형분석, AE 변수 등의 여러 파라메터를 사용하여 분석 고찰하였다. 그 결과 AE rms level의 변화가 이물질 혼입의 영향에 민감함을 보여주었으며 AE 변수 등 다른 정보들로부터 손상 원인별로 신호형태를 확인할 수 있었다.

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Clinicopathological and Prognostic Significance of MUC-2, MUC-4 and MUC-5AC Expression in Japanese Gastric Carcinomas

  • Xiao, Li-Jun;Zhao, Shuang;Zhao, En-Hong;Zheng, Xin;Gou, Wen-Feng;Xing, Ya-Nan;Takano, Yasuo;Zheng, Hua-Chuan
    • Asian Pacific Journal of Cancer Prevention
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    • 제13권12호
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    • pp.6447-6453
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    • 2012
  • Background: The mucin components of the gastric gel layer function as a protective and lubricating factor against luminal acid and proteolytic enzymes. Alteration of mucin expression in gastric preneoplastic and neoplastic lesions has suggested potential roles in neoplastic processes. This study aimed to assess the clinicopathological and prognostic significance of MUC-2, MUC-4 and MUC-5AC in Japanese gastric cancer. Methods: Expression of MUC-2, -4 and -5AC was evaluated on tissue microarrays of gastric carcinomas and adjacent non-cancerous mucosa specimens by immunohistochemistry and compared with clinicopathological parameters and survival time of the patients. Results: The three mucins were found to be expressed to a lesser extent in gastric carcinomas in comparison with non-cancerous mucosa (p<0.05). MUC-2 expression was negatively correlated with tumor size, depth of invasion, and TNM staging of gastric cancer (p<0.05), while that of MUC-5AC was negatively associated with the depth of invasion, venous invasion, lymph node metastasis and TNM staging (p<0.05), but positively with MUC-4 and MUC-2 expression (p<0.05). There was higher MUC-2 expression in intestinal- than diffuse-type carcinomas (p<0.05). Kaplan-Meier analysis indicated no relationship between expression of the three mucins and the cumulative survival rate of patients, even stratified according to the depth of invasion (p>0.05). Conclusion: Down-regulated expression of MUC-2, -4 and -5AC may be involved in pathogenesis, invasion, metastasis or differentiation of gastric carcinoma. Their altered expression might therefore be employed as an indicator of pathobiological behavior.