• 제목/요약/키워드: lubricating layer

검색결과 30건 처리시간 0.026초

나노복합체 nc-TiN/a-Si$_3$N$_4$ 코팅막의 합성 및 기계적 성질 (Synthesis and Mechanical Properties of nc-TiN/a-Si$_3$N$_4$ Nanocomposite Coating Layer)

  • 김광호;윤석영;김수현;이건환
    • 한국표면공학회지
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    • 제35권3호
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    • pp.133-140
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    • 2002
  • The Ti-Si-N coating layers were synthesized on SKD 11 steel substrate by a DC reactive magnetron co-sputtering technique with separate Ti and Si targets. The high resolution transmission electron microscopy (HRTEM) and X-ray photoelectron spectroscopy (XPS) analyses for the coating layers revealed that microstructure of Ti-Si-N layer was nanocomposite, consisting of nano-sized TiN crystallites surrounded by amorphous $Si_3$$N_4$ phase. The highest hardness value of about 39 GPa was obtained at the Si content of ~11at.%, where the microstructure had fine TiN crystallites (about 5nm in size) dispersed uniformly in amorphous matrix. As the Si content in Ti-Si-N films increased, the TiN crystallites became from aligned to randomly oriented microstructure, finer, and fully penetrated by amorphous phase. Free Si appeared in the layers due to the deficit of nitrogen source at higher Si content. Friction coefficient and wear rate of the Ti-Si-N coating layer significantly decreased with increase of relative humidity. The self-lubricating tribe-layers such as $SiO_2$ or (OH)$Si_2$ seemed to play an important role in the wear behavior of Ti-Si-N film against steel.

알루미나 단섬유 보강 청동기지 복합재의 상온 및 고온 마모 (Wear of the Alumina Short Fiber Reinforced Tin-Bronze Matrix Composites at the Room Temperature and an Elevated Temperature)

  • 최준호;허무영
    • Tribology and Lubricants
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    • 제11권4호
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    • pp.45-52
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    • 1995
  • The wear behavior of alumina short fiber reinforced tin-bronze matrix composites was studied at the room temperature and an elevated temperature. The effect of the composition of specimens and the variation of wear conditions on the wear properties was examined by a pin-on-disc type wear testing machine. The wear mechanism according to the compositon of specimens at various wear conditions was discussed by the observation of the microstructure and the analysis of the composition on the worn surfaces. A thicker oxide layer on worn surfaces led to a lower wear loss because of the lubricating effect of oxide layers between pin and disc. As the testing temperature was raised to 350$^{\circ}$C, the fiber reinforced composites exibited markedly increased wear resistance even at a higher applied load since the reinforcement of composites with alumina fibers was not affected to a large extent by raising temperature. The results obtained by AES and EDS analysis indicated that the oxide layer of the worn surfaces formed at 350$^{\circ}$C was proved as Fe-oxide. This was explained by the faster formation of Fe-oxide than Cu-oxide at 350$^{\circ}$C.

대체냉매를 사용한 에어콘에서 합성오일과 건조제(M/S)의 영향 (Effects of Refrigerant Oils and Molecular Sieve on Air Conditioner using Alternative Refrigerant)

  • 좌성훈;홍정기;김창국;윤백;강석춘
    • 설비공학논문집
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    • 제8권4호
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    • pp.473-483
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    • 1996
  • To protect the ozone layer, R22 will be replaced with HFCs. R407C is a leading candidate as alternative refrigerant for air conditioner due to its similar thermodynamic characteristics with R22. In replacing R22 with R407C, the compatibility with lubricating oil is of major concern. Polyol ester (POE) oil among the synthetic oils is considered to be the best lubricant for use with R407C because of good electrical properties and miscibility. However, lubricating ability of mixture of R407C/POE oil is lower than that of R22/mineral oil due to the production of acid by hydrolysis which causes corrosive wear. Therefore, to minimize water content, it is needed to develop a molecular sieve desiccant which is compatible with R407C and ester oil. This paper discusses (1) the change of properties of POE oil when current molecular seive is used, (2) the effects of POE oils and additives on durability of compressor. Through compressor life test and bench wear test, it was found that inadequate use of POE oils and additives may promote the deteriation of molecular sieve, resulting in decrease of durability of compressor.

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미끄럼운동을 하는 면에 윤활 조건에 따라 발생하는 보호막의 형성과 파괴에 관한 연구 (A Study on the Formation and the Loss of the Protective Layer the Sliding Surface According to the Lubricating Conditions)

  • 이영제
    • Tribology and Lubricants
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    • 제7권1호
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    • pp.16-27
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    • 1991
  • The mechanism of failure of lubricated surfaces at high sliding speeds was investigated. Experiments were performed with the ball-on-flat and cylinder-on-flat geometries, using lubricants of four different chemical reactivities. Surface failure was found to not be predictable using the ratio, $\lambda$, of fluid film thickness to composite surface roughness except when chemically inert lubricants are used. Even then the influence of temperature rise on fluid film thickness does not adequately explain the low load carrying capacity of lubricants at high sliding speeds, which causes surface failure. The protective layers on sliding surfaces that form by chemical reaction with the lubricant were found to reduce the surface roughening and increase the load carrying capacity of surfaces to values of $\lambda$ as low as 0.03. Neither the surface roughening nor the formation of the protective layers have been incorporated into failure models for lubricated systems.

TiAlN+WC/C 다층코팅 SCM415강의 마찰•마모 특성에 관한 연구 (A Study on the Friction and Wear Characteristics of TiAlN+WC/C Multilayer Coating of SCM415 Steel)

  • 장정환;김남경;김해지;장기;허철수;류성기
    • 한국기계가공학회지
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    • 제9권2호
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    • pp.40-46
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    • 2010
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as TiAlN+WC/C Multilayer Coating was investigated under room temperature, normal air pressure and nothing lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, EPMA on the vapor deposited coating layers on the SCM415 steel. As the wear experimental result, the coefficient of friction decreased according to experimental load increases.

공기윤활평판실험에서 디지털 영상분석을 통한 윤활공기막 검출기법 (A Study on the Lubricating Air-layer Detection Techniques with Digital Image Analysis in Flat Plate Air Lubrication Test)

  • 박성현;이인원
    • 한국가시화정보학회지
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    • 제14권1호
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    • pp.27-32
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    • 2016
  • The reduction of $CO_2$ emissions has been a key target in the Marine Industry since the IMO's Marine Environment Protection Committee published its findings in 2009. The representative emission index is termed as the EEDI (Energy Efficiency Design Index) for the new ships. Among various flow control techniques ever proposed, the air lubrication method is the one of most promising one in terms of practical applicability. The present study examines the basic characteristics of the flat plate test with intention of applying the air lubrication technology to the reduction of the resistance of a ship. Image analysis technique is proposed as a tool to quantify the effectiveness of the air lubrication method.

AA1050 알루미늄 합금의 열간 압연 시 전단집합조직의 형성 (Evolution of shear texture during hot rolling of AA1050 aluminum sheet.)

  • 강춘구;김현철;허무영;이종석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.222-225
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    • 2006
  • The effect of lubrication on the development of textures and Microstructure was studied by different lubricating condition during hot rolling of AA1050 aluminum alloy. Hot rolling without lubrication led to the evolution of the pronounced through-thickness texture gradients, whereas hot rolling with lubrication gave rise to the formation of uniform rolling texture in the whole thickness layer. The variation of texture and microstructure according to hot rolling condition are investigated by X-ray diffractometer (XRD) and Electron Back-Scattered Diffraction (EBSD). The experimental results were discussed base on the finite element method (FEM) simulation. FEM calculation reveals that a larger friction between roll and sheet causes the deviated strain state from a plane strain leading to the formation of shear textures in the thickness layers close to the surface.

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고속회전 하는 정밀부품을 위한 연질/경질 코팅의 트라이볼로지적 특성에 관한 연구 (Tribological Characteristics of Soft/Hard Coating for High-Speed Rotating Machine Elements)

  • 오진규;정구현;김대은;유제환;김형채
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.393-397
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    • 2003
  • Recently, rotating elements which use mechanical and electrical systems have been utilized for high speed and accuracy to increase the performance. The most important thing to get a more reliable system is to understand the friction, wear and characteristics which has an effect on various coated surfaces. In this study, the tribologicali characteristics of various soft/hard materials were investigated by using a custom-built pin-on-reciprocator tester From the experimental results, it was found that the friction coefficients of the soft material coated surfaces were lower under various normal loads due to trier self-lubricating ability and material transfer to the counter surface.

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Cr-계 및 WC/C 코팅 SCM415강의 마찰•마모 특성에 관한 연구 (A Study on the Friction and Wear Characteristics of Cr-interrelatedness & WC/C Coating SCM4l5 Steel)

  • 장정환;김해지;김남경;장기;류성기
    • 한국기계가공학회지
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    • 제8권4호
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    • pp.122-128
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    • 2009
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as CrN, AlCrN, WC/C was investigated under room temperature, normal air pressure and nothing lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, EPMA on the vapor deposited coating layers on the SCM415 steel.

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전자기장을 활용한 초고층 건축물 콘크리트 압송기술개발 (Development of concrete pumping technology for construction of high-rise building using electromagnetic field)

  • 김우재;권승희
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.4-5
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    • 2018
  • Recently, high-strength concrete used for shortening the construction time of high-rise building construction, Concrete pumping technology is emerging as the core technology of high-rise buildings. In this paper, we have started to study the use of electromagnetic field as a method to increase the efficiency of the lubricating layer between the inside of the pipe and concrete, which has been established as the most important factor determining the pumping performance. The pumping performance improvement effect of concrete strength was verified and basic research was carried out to utilize it as a method to increase the efficiency of pumping in field application. In the related work, the effect of the electromagnetic field was verified by conducting a mock-up performance evaluation (horizontal 300 m) of the pumping force by the concrete strength.

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