• 제목/요약/키워드: lubricant flow rate

검색결과 34건 처리시간 0.023초

유량 보존 경계 조건을 적용한 커넥팅 로드 베어링의 성능 해석 (Analysis of Connecting Rod Bearings Using Mass-Conserving Boundary Condition)

  • 김병직;김경웅
    • Tribology and Lubricants
    • /
    • 제14권3호
    • /
    • pp.39-45
    • /
    • 1998
  • Reynolds equation, which describes behavior of fluid film in journal bearings, basically satisfies mass conservation. But, boundary conditions usually used with this equation, e.g. half Sommerfeld or Reynolds boundary conditions, cannot fulfill this natural law of conservation. In the case of connecting rod bearing, where applied load is dynamic and its magnitude is relatively large, such unrealistic boundary conditions have serious influence on calculation results, especially on lubricant flow rate or power disspation which are important parameters in thermal analysis. In this paper, mass-conserving boundary condition was applied in the finite element analysis of connecting rod bearings. Lubricant flow rate and power dissipation rate were calculated together with journal center locus, minimum film thickness and maxmium film pressure. These computation results were compared with those of the case of Reynolds boundary condition. Balance between inlet and outlet flow rate was well achieved in the case of mass-conserving boundary condition.

유체막에서 관성과 열 소산의 영향 (The influence of fluid inertia and heat dissipation in fluid films)

  • 김은필
    • 대한기계학회논문집B
    • /
    • 제21권2호
    • /
    • pp.224-234
    • /
    • 1997
  • It was demonstrated earlier that for laminar, isothermal flow of the lubricant in long journal bearings, inertia has negligible effect on the load carrying capacity and influences only the stability characteristics of the bearing. The question in the present paper is: 'will these conclusions of the isothermal theory remain valid in the presence of significant dissipation, or will lubricant inertia and dissipation interact non-linearly to bring about qualitative changes in bearing performance\ulcorner' The results obtained here assert that the effect of lubricant inertia on load carrying capacity remains negligible, irrespective of the rate of dissipation. The stability of the bearing is, however, affected by lubricant inertia. These results, although obtained here for long bearings with Sommerfeld and Gumbel boundary conditions, are believed to be applicable to practical bearing operations and affirm that bearing load may be calculated from classical, i. e., non-inertial theory.

저어널 베어링의 온도 특성에 관한 실험적 연구 (An Experimental Study on Thermal Characteristics of Journal Bearing)

  • 서태설;김경웅
    • Tribology and Lubricants
    • /
    • 제3권2호
    • /
    • pp.68-71
    • /
    • 1987
  • This paper deals with some thermal Characteristics of journal bearing such as the behaviour of the maximum bearing temperature, the lubricant's carry-over in the inlet region and so on. Temperatures of the bearing and the lubricants being supplied and discharged were measured along with shaft speed and bearing load. The results showed that with the increase of the Shaft speed, the maximum temperature rose at any shaft speed at a defferent rate of change defending on the flow regime of the lubricant film. And the lower eccentricity ratio is the more lubricant's carry-over occur. Additionally it was partially proved that the oil discharge temperature and the maximum temperature changed in quite different each other.

냉각 유량이 가스 포일 스러스트 베어링의 성능에 미치는 영향 (Effects of Cooling Flow Rate on Gas Foil Thrust Bearing Performance)

  • 황성호;김대연;김태호
    • Tribology and Lubricants
    • /
    • 제39권2호
    • /
    • pp.76-80
    • /
    • 2023
  • This paper describes an experimental investigation of the effect of cooling flow rate on gas foil thrust bearing (GFTB) performance. In a newly developed GFTB test rig, a non-contact type pneumatic cylinder provides static loads to the test GFTB and a high-speed motor rotates a thrust runner up to the maximum speed of 80 krpm. Force sensor, torque arm connected to another force sensor, and thermocouples measures the applied static load, drag torque, and bearing temperature, respectively, for cooling flow rates of 0, 25, and 50 LPM at static loads of 50, 100, and 150 N. The test GFTB with the outer radius of 31.5 mm has six top foils supported on bump foil structures. During the series of tests, the transient responses of the bearing drag torque and bearing temperature are recorded until the bearing temperature converges with time for each cooling flow rate and static load. The test data show that the converged temperature decreases with increasing cooling flow rate and increases with increasing static load. The drag torque and friction coefficient decrease with increasing cooling flow rate, which may be attributed to the decrease in viscosity and lubricant (air) temperature. These test results suggest that an increase in cooling flow rate improves GFTB performance.

PCV 밸브의 스풀 동적거동에 따른 내부유동 특성에 관한 연구 (A STUDY ON INTERNAL FLOW CHARACTERISTICS OF PCV VALVE ACCORDING TO SPOOL DYNAMIC BEHAVIOR)

  • 이종훈;이연원;김재훈
    • 한국전산유체공학회:학술대회논문집
    • /
    • 한국전산유체공학회 2005년도 추계 학술대회논문집
    • /
    • pp.223-227
    • /
    • 2005
  • A PCV valve is a part to control the flow rate of Blowby gas in a PCV system. A PCV system re-burns Blowby gas with fuel in a combustion chamber. Some gas enters to a crankcase room through the gap between piston ring and engine cylinder wall. This gas si called 'Blowby gas'. This gas causes many problems. In environmental view, Blowby gas includes about $25\~35\%$ hydrocarbon{HC) of total generated HC in an automobile. Hydrocarbon is a very harmful pollutant element in our life. In mechanical view, Blowby gas has some reaction with lubricant oil of crankcase room. Then, this causes lubricant oil contamination, crankcase corrosion and a decrease fo engine efficiency. Consequently, Blowby gas must be eliminated from a crankcase room. In this study, we simulated internal flow characteristics in a PCV valve according to spool dynamic behavior using local remeshing method And, we programmed our sub routine to simulate a spool dynamic motion. As results, spool dynamic behavior is periodically oscillated by the relationship between fluid force and elastic force of spring. And its magnitude is linearly increased by the differential pressure between inlet and outlet. Also, as spool is largely moved, flow area is suddenly decreased at orifice. For this reason, flow velocity is rapidly decreased by viscous effect.

  • PDF

6속 자동변속기 밸브바디의 윤활오일유량 분배 특성 연구 (A Study on the Lubrication Flow Distribution in a Six-speed Automatic Transmission Valve Body)

  • 김진용;나병철;이계철
    • 한국기계기술학회지
    • /
    • 제13권2호
    • /
    • pp.79-84
    • /
    • 2011
  • In general, a valve body of the automatic transmission(AT) is controlled by the clutch, the brake and lubricating oil flow in a hydraulic system and lubricant flow for each valve can be adjusted independently. To increase the lifetime of AT, the lubrication flow rate in a valve body for a 6 speed AT based parallel hybrid electric vehicle must be provided with proper oil distribution and control. In this study, we carried out several experiments without the inner parts of AT and with a AT assembly. The variation of the flow rate on oil temperature and pressure between an oil supply port and the outlets of the lubrication port was evaluated and analyzed. In the case of AT without the inner parts, it was evident that as the oil required for an operation of the clutch and brake was discharged from the outlet port, the flow rate from each lubrication port is decreased. However, the flow rate of the AT assembly was slightly increased. In addition, the lubrication flow rate was increased with increasing the oil temperature, and also it was reduced with increasing the oil pressure. Details of the resulting data are discussed.

제로터 오일 펌프 로버형상에 관한 최적설계 (Optimum design on the lobe shapes of Gerotor Oil Pump)

  • 김재훈;김창호;김철
    • 한국정밀공학회지
    • /
    • 제23권4호
    • /
    • pp.124-131
    • /
    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in odor to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used far the study of positive displacement pumps: the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field, and the system could serve as a valuable one for experts and as a dependable training aid for beginners.

원, 타원 및 인벌루트 조합된 치형형상을 갖는 로터 개발 (Development of an Automated Design System for Oil Pumps with Multiple Profiles(Circle, Ellipse and Involute))

  • 정성윤;김문생;조해용;김철
    • 한국정밀공학회지
    • /
    • 제26권3호
    • /
    • pp.103-112
    • /
    • 2009
  • A internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with elliptical and involute shapes, while the inner rotor profile is determined as conjugate to the other. And the integrated system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.

타원의 치형 형상을 갖는 로터 설계 자동화 시스템 개발 (Development of an Automated Design System for Oil Pumps with Ellipse Lobe Profile)

  • 정성윤;한승무;김철
    • 한국정밀공학회지
    • /
    • 제26권1호
    • /
    • pp.120-129
    • /
    • 2009
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with elliptical shape, while the inner rotor profile is determined as conjugate to the other. And the integrated system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field.

Oil-Jet 윤활시 가스터어빈용 고속 Ball Bearing 윤활특성 (Lubrication Characteristics of High-Speed Ball Bearing with Oil-Jet Lubrication)

  • 김기태
    • Tribology and Lubricants
    • /
    • 제12권4호
    • /
    • pp.28-34
    • /
    • 1996
  • The lubrication characteristics of high-speed ball bearings have been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flow rates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 2969 N axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.