• Title/Summary/Keyword: low cement

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Characterizations of High Early-Strength Type Shrinkage Reducing Cement and Calcium Sulfo-aluminate by Using Industrial Wastes

  • Lee, Keon-Ho;Nam, Seong-Young;Min, Seung-Eui;Lee, Hyoung-Woo;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.2
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    • pp.215-221
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    • 2016
  • In this study, the utilization of the by-products of various industries was examined using raw materials of CSA high-functional cement such as coal bottom ash, red mud, phosphate gypsum, etc. Technology to improve energy efficiency and reduce $CO_2$ was developed as part of the manufacturing process; this technology included lower temperature sintering ($150{\sim}200^{\circ}C$) than is used in the OPC cement manufacturing process, replacement of CSA cement with the main raw material bauxite, and a determination of the optimum mix condition. In order to develop CSA cement, a manufacturing system was established in the Danyang plant of the HANIL Cement Co. Ltd., in Korea. About 4,200 tons of low purity expansion agent CSA cement (about 16%) and about 850 tons of the lime-based expansion agent dead burned lime (about 8%) were produced at a rate of 60 tons per hour at the HANIL Cement rotary kiln. To improve the OPC cement properties, samples of 10%, 13%, and 16% of CSA cement were mixed with the OPC cement and the compressive strength and length variation rate of the green cement were examined. When green cement was mixed with each ratio of CSA cement and OPC cement, the compressive strength was improved by about 30% and the expansibility of the green cement was also improved. When green cement was mixed with 16% of CSA cement, the compressive strength was excellent compared with that of OPC cement. Therefore, this study indicates the possibility of a practical use of low-cost CSA cement employing industrial wastes only.

A Study on Bacterial Leaching of Low-Grade Copper Mineral(V) (저품위 동광석의 세균침출에 관한 연구 5)

  • 민봉희;박원구;이강순
    • Korean Journal of Microbiology
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    • v.12 no.1
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    • pp.25-30
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    • 1974
  • It was convinced that with a relatively small capital investment and with a low operating cost, appreciable amounts of cement copper could be produced from low-grade minerals by the application of a bacterial leaching method. For the recovery of cement copper from the impure pregnant solution, direct precipitation of copper with tin plates by a bacterial leaching method was feasible. The results obtained were as follows: 1)In order to remove the cement copper from the reducing metal, aeration and agitation method were more effective and economic than shaking method. 2)The rate of copper recovery from the pregnant solution was accerelated according to increasing quantities of reducing metal. However, the excess of reducing metal reduced the grade of cement copper. 3)Among the comparative experiments of copper recovery at each reaction temperature of $10^{\circ}C$, $20^{\circ}C$, and $30^{\circ}C$, the recovery rate of copper at $30^{\circ}C$from the pregnant solution was highest. 4)Direct cementation method on iron-containing metal was an excellent method for the recovery of cement copper in bacterial leaching.

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A Study on the Cement Mixture With Low Plasticity Silty Soil (저소성 실트질흙의 흙 시멘트에 관한 연구)

  • 김주범;박완순류기송김성교
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.2
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    • pp.3778-3783
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    • 1975
  • The objective of this study is to determine an appropriate cement of soil-cement in which silty soil of salty tidal flat with low plasticity was used. Physical, chemical and mechanical tests were conducted to find out the standard properties of the soil to be used. Various cement contents used in this test were 8%, 10%, 12%, and 14%, and the compressive strength was tested after 7 days and 28 days of standard curing in the above each cement content respectively. The results obtaind are summarized as follows. 1. As the cement content was increased from 8% to 14%, Maximum dry density (M.D.D.) and optimum moisture content (O.M.C.) were not changed remarkably. 2. Density of soil-cement was directly proportional to cement content and inversely proportional to water content. 3. OMC was generally decreased in proportion to the increase of cement content. 4. Compressive stranth was directly proportional to centent and inversely proportional to water content. 5. In freezing and thawing test, maximum loss of 10% in the total Weight was found on the 8% cement mixture. and This loss was rapidly decreased to 2% when the Cement content of the mixture was more than 10%.

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Sustainable use of OPC-CSA blend for artificial cementation of sand: A dosage optimization study

  • Subramanian, Sathya;Tee, Wei Zhong;Moon, Juhyuk;Ku, Taeseo
    • Geomechanics and Engineering
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    • v.31 no.4
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    • pp.409-422
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    • 2022
  • The use of calcium sulfoaluminate (CSA) cement as a rapid-hardening cement admixture or eco-friendly alternate for ordinary Portland cement (OPC) has been attempted over the years, but the cost of CSA cement and availability of suitable aluminium resource prevent its wide practical application. To propose an effective ground improvement design in sandy soil, this study aims at blending a certain percentage of CSA with OPC to find an optimum blend that would have fast-setting behavior with a lower carbon footprint than OPC without compromising the mechanical properties of the cemented sand. Compared to the 100% CSA case, initial speed of strength development of blended cement is relatively low as it is mixed with OPC. It is found that 80% OPC and 20% CSA blend has low initial strength but eventually produces equivalent ultimate strength (28 days curing) to that of CSA treated sand. The specific OPC-CSA blend (80:20) exhibits significantly higher strength gain than using pure OPC, thus allowing effective geotechnical designs for sustainable and controlled ground improvement. Further parametric studies were conducted for the blended cement under various curing conditions, cement contents, and curing times. Wet-cured cement treated sand had 33% lower strength than that of dry-cured samples, while the stiffness of wet-cured samples was 25% lower than that of dry-cured samples.

Analysis of Characteristics in Low-shrinkage Cement Treated Base (저수축 시멘트 안정처리 기층의 특성분석)

  • Lee, Seung-Woo;Jeon, Beom-Jun;Kim, Jong-Won
    • International Journal of Highway Engineering
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    • v.6 no.2 s.20
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    • pp.61-70
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    • 2004
  • Cement treated Soil has superior characteristics as pavement-base including strength, curability, hardness, freezing resistance. However drying shrinkage of Cement treated base has been indicated as disadvantage, since reflection crack of surface layer is induced from drying shrinkage of cement treated base. This study propriety about low-shrinkage cement treated base that can control shrinkage of cement and control reflection crack at asphalt overlay & concrete slab.

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Application of sugarcane bagasse ash in the production of low cost soil-cement brick

  • Amaral, Mateus C.;Holanda, Jose N.F.
    • Advances in environmental research
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    • v.6 no.4
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    • pp.255-264
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    • 2017
  • This work investigated the use of sugarcane bagasse ash (SCBA) generated by an energy cogeneration process in sugarcane mill as an alternative raw material in soil-cement brick. The SCBA obtained from a sugarcane mill located in southeastern Brazil was characterized with respect to its chemical composition, organic matter content, X-ray diffraction, plasticity, and pozzolonic activity. Soil-cement bricks were prepared by pressing and curing. Later, they were tested to determine technical properties (e.g., volumetric shrinkage, apparent density, water absorption, and compressive strength), present crystalline phases, and microstructural evolution. It was found that the SCBA contains appreciable amounts of silica ($SiO_2$) and organic matter. The results showed that the SCBA could be used in soil-cement bricks, in the range up to 30 wt.%, as a partial replacement for Portland cement. These results suggest that the SCBA could be valorized for manufacturing low-cost soil-cement bricks.

Image Analysis and DC Conductivity Measurement for the Evaluation of Carbon Nanotube Distribution in Cement Matrix

  • Nam, I.W.;Lee, H.K.
    • International Journal of Concrete Structures and Materials
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    • v.9 no.4
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    • pp.427-438
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    • 2015
  • The present work proposes a new image analysis method for the evaluation of the multi-walled carbon nanotube (MWNT) distribution in a cement matrix. In this method, white cement was used instead of ordinary Portland cement with MWNT in an effort to differentiate MWNT from the cement matrix. In addition, MWNT-embedded cement composites were fabricated under different flows of fresh composite mixtures, incorporating a constant MWNT content (0.6 wt%) to verify correlation between the MWNT distribution and flow. The image analysis demonstrated that the MWNT distribution was significantly enhanced in the composites fabricated under a low flow condition, and DC conductivity results revealed the dramatic increase in the conductivity of the composites fabricated under the same condition, which supported the image analysis results. The composites were also prepared under the low flow condition (114 mm < flow < 126 mm), incorporating various MWNT contents. The image analysis of the composites revealed an increase in the planar occupation ratio of MWNT, and DC conductivity results exhibited dramatic increase in the conductivity (percolation phenomena) as the MWNT content increased. The image analysis and DC conductivity results indicated that fabrication of the composites under the low flow condition was an effective way to enhance the MWNT distribution.

The Characteristics of Blastfurnace Slag Blended Cement with Low Blaine Slag Powder (저 분말도 슬래그를 사용한 슬래그 시멘트의 특성)

  • 변승호;최현국;김재영;송종택
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.19-24
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    • 1998
  • In this study, blended cement with low blaine(2000, 3000$\textrm{cm}^2$/g) blast-furnace slag power by 10-70wt.% was investigated through the measurement hydration heat, physical properties. The experiment results indicated compressive strength was decreased as low blaine slag blended, but hydration heat was reduced significantly and flow of the cement paste was increased.

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A Study on the Properties of High Performance Concrete Using Low Heat Portland(Type IV) Cement (저열 포틀랜드(4종)시멘트를 사용한 고유동, 고강도콘크리트에 관한 연구)

  • 최광일;김기수;하재담;김동석;이순기;이동윤
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.422-429
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    • 1997
  • In recent years, concrete construction have become larger and higher and are demanding high performance concrete with lower heat to prevent thermal cracking, far greater workability, high strength and durability. Application of low heat portland(Type IV) cement for the high performance concrete is the best solution to satisfied those requirements. Here are explained the basic properties of fresh concrete as well as hardened concrete of high performance concrete using low that portland cement.

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