• 제목/요약/키워드: linear machine drive system

검색결과 41건 처리시간 0.034초

Linear Motor 이송계의 진동 최소화를 위한 이송속도 최적화 (A Study on the Feed Rate Optimization of a Linear Motored Feed Drive System for Minimum Vibrations)

  • 최영휴;홍진현;최응영;김태형;최원선
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 추계학술대회 논문집
    • /
    • pp.321-325
    • /
    • 2004
  • Linear motor feed drive systems have been broadly used in machine tools or precision automatic feed systems. Recently, modem machine tools require high speed and high precision feed drive system to achieve high productivity. Unfortunately, a feed drive system, even though it was optimum designed, may experience severe transient vibrations during high-speed operation if its feed rate control is unsuitable. A rough feed rate curve having discontinuity in its acceleration profile causes a serious vibration problem in the feed slides system. This paper presents a feed rate optimization of a machine tool feed slide system, which is driven by a linear motor, for its minimum vibrations. Firstly, a 4-degree-of-freedom lumped parameter model is proposed for the vibration analysis of a linear motor driven machine tool feed drive system. Next, a feed rate optimization of the feed slide is carried out for minimum vibrations. The feed rate curve optimization strategy is to find out the most appropriate acceleration profile with jerk continuity. Of course, the optimized feed rate should approximate to the desired one as possible. A genetic algorithm with variable penalty function was used in this feed rate optimization.

  • PDF

리니어 모터를 적응한 공작기계의 열변형 특성에 관한 연구 (A Study on the thermal behaviors of a machine tool with linear motors)

  • 김종진;조동우
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.36-40
    • /
    • 2002
  • The development of feed drive system with high speed and accuracy has been a major issue in the machine tool industry. Linear motors can be used as the efficient tool to achieve fast feed mechanism and high accuracy. However. a high speed feed drive system with linear motors can generate heat problems such as the variation of temperature distribution and the resultant thermal stress. In this paper, the important heat sources and the resultant thermal errors are presented. The thermal deformation characteristics of the machine tool with linear motors were identified, which are thermal expansion of linear scale, shrinkage, expansion and bending in the machine tool structure.

  • PDF

선형 전동기 구동 시스템의 고속, 정밀 위치 제어 알고리즘의 구현 (Implementation of High Speed, Precise Position Control Algorithm for Linear Machine Drive System)

  • 이유인;김준석;김용일
    • 전력전자학회:학술대회논문집
    • /
    • 전력전자학회 1999년도 전력전자학술대회 논문집
    • /
    • pp.139-142
    • /
    • 1999
  • Recently, the application of the linear machine for industrial field is remarkable increased, especially for the gantry machine and machine tool system. In these application, high precise position control performance is essentially required in steady/transient state. This paper presents the generalized PID position control algorithm which have rare sensitivity to mass and disturbance. Through the experimental results, it is shown that the proposed algorithm have good performance for the linear machine drives in the steady state and transient state in spite of the load mass varing.

  • PDF

이득 설계가 간단한 선형전동기 구동용 고성능 통합 PID 위치제어기 구현 제1부: 통합 PID 위치제어기 특성 (Implementation of the High Performance Unified PID Position Controller for Linear Motor Drive with Easy Gain Ajustment Part I - Feature of the Unified PID Position Controller)

  • 김준석
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
    • /
    • 제51권4호
    • /
    • pp.187-194
    • /
    • 2002
  • Recently, the application of the linear machine far industrial field is remarkable increased, especially for the gantry machine, machine tool system and CNC. In these application fields, high dynamics position control performance Is essentially required in both the steady and the transient state. This pacer presents simple but powerful position control loop based on traditional PID controller. The presented position control algorithm, named 'Unified PID Position Controller'has great features for the linear machine drives such as no over-shoot phenomena and simple gain tuning strategy. Through the experimental results with commercial linear motors, it is shown that the proposed algorithm has excellent dynamics suitable fur linear motions.

단축 선형 전동기 구동을 위한 최단시간 이동 방식의 위치 패턴 발생 알고리즘의 구현 (An Implementation of The Position Pattern Generating Algorithm with Minimal Locomotion Time for Single-Axis Linear Machine Drive System)

  • 김준석
    • 전력전자학회논문지
    • /
    • 제12권3호
    • /
    • pp.221-233
    • /
    • 2007
  • 본 논문에서는 고성능 단축 선형전동기에 적용할 수 있는 최단시간 위치 패턴 알고리즘에 대하여 논한다. 근래 들어 LCD/PDP 및 반도체 산업이 발달함에 따라 대형의 고성능 위치제어 시스템에 대한 요구가 높아지고 있으며 이러한 시스템에서는 공정 주기의 단축을 위하여 시간요소를 최소화시킨 최적 위치 패턴이 반드시 필요하다. 특히 반도체 산업 분야에서는 공작기계 분야와 달리 3차원 입체 위치 패턴보다는 단축 패턴에 대한 수요가 비교적 많은 편이다. 본 연구에서는 가속도가 사다리형인 위치 패턴을 기본으로 하여 연구를 진행하였으며 위치 및 시간을 변수로 고려한 패턴 분석을 통하여 최단시간에 목적하는 위치에 도달하기 위한 패턴을 비교적 간단히 구현할 수 있음을 보이고 이를 시뮬레이션 및 간이 실험으로 구현 가능성을 입증하였다.

고속이송계의 열변형오차 자동보정에 관한 연구 (The Study on Automated Compensation of Thermal Deformation for High Speed Feed Drive System)

  • 조성복;박성호;고해주;정윤교
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 추계학술대회 논문집
    • /
    • pp.195-198
    • /
    • 2000
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the characteristics of thermal deformation played a more critical role than static stiffness and dynamic rigidity in controlling the level of machining accuracy. In spite of the improving the thermal deformation characteristics of machine tools at the design stage, there are always some residual errors that have to be compensated for during machining. In this study, thermal deformation error automated compensation device with multiple linear regression is proposed that thermal deformation error can be eliminated at the machining stage. The developed device has been practically applied to the feed drive unit.

  • PDF

초고속 자기부상열차를 위한 하이브리드형 부상 추진 시스템 설계 (Design of Hybrid Type Levitation and Propulsion System for High-Speed Maglev)

  • 조한욱;한형석;이종민;김봉섭;노규석;김동성
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2009년도 춘계학술대회 논문집 에너지변화시스템부문
    • /
    • pp.94-96
    • /
    • 2009
  • This paper deals with the design considerations of electro-magnet (EM)-permanent magnet (PM) hybrid levitation and propulsion device for magnetically levitated (maglev) vehicles. Several design considerations such as machine structure, manufacturing, and control strategy are described. In order to verify the design scheme and feasibility of control strategy, dynamic test set is implemented and tested.

  • PDF

초고속 이송 장치로서 리니어 모터의 적용 연구 (Application of Linear Motor for the High-Speed Feed System of Machine Tools)

  • 신흥철;최종률
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 추계학술대회 논문집
    • /
    • pp.621-625
    • /
    • 1996
  • The feed system of the machine tools is limited by the mechanical transmission elements. However, thanks to the advanced modern technology, those machines are able to equip with linear motors. In this paper, the types and application aspects of linear motor are discussed and a synchronous type of the linear motors has been applied to X-Y table for machining center. The performance shows an outstanding result in terms of the accuracy, speed and stiffness. Machine tool system with linear motors is expected to be more productive machines using linear motor in the near next years.

  • PDF

고속 HMC 이송계의 운동 특성 평가 (Performance Assessment of Linear Motor for High Speed Machining Center)

  • 홍원표;강은구;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.158-161
    • /
    • 2003
  • Recently, the evolution in production techniques (e.g. high-speed milling), the complex shapes involved in modem production design, and the ever increasing pressure for higher productivity demand a drastic improvement of the dynamic behavior of the machine tool axes used in production machinery. And also machine tools of multi functional and minimized parts are increasingly required as demand of higher accurate in some fields such as electronic and optical components etc. The accuracy and the productivity of machined parts are natural to depend on the linear system of machine tools. The complex workpiece surfaces encountered in present-day products and generated by CAD systems are to be transformed into tool paths for machine tools. The more complex these tool paths and the higher the speed requirements, the higher the acceleration requirements are needed to the machine tool axes and the motion control system, and the more difficult it is to meet the requirements. The traditional indirect drive design for high speed machine tools, which consists of a rotary motor with a ball-screw transmission to the slide, is limited in speed, acceleration, and accuracy. The direct drive design of machine tool axes. which is based on linear motors and which recently appeared on the market. is a viable candidate to meet the ever increasing demands, because of these advantages such as no backlash, less friction, no mechanical limitations on acceleration and velocity and mechanical simplicity. Therefore performance tests were carried out to machine tool axes based on linear motor. Especially, dynamic characteristics were investigated through circular test.

  • PDF