• Proceedings of the Korea Concrete Institute Conference
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• 2002.10a
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• pp.775-780
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• 2002

Sandwich panel made by foamed styrene and ployuretane has been used generally in the construction area because of the high thermal conductivity and light weight but they occur harmful gases to both bodies and environments in the high temperature over $50^{\circ}C$. So, the purpose of this study is to investigate the physical properties of light-weight panel using the non-structural lightweight aggregate as a part of the substitution of foamed styrene and ployuretane. This paper dealt with the effect of the addition of polymer dispersion such as SBR, St/BA-1 and St/BA-2 having polymer-cement ratio as 5, 10, 15% and the filling ratio of continuous void as 50, 60% on the strength of polymer-modified sandwich panel core. From the results, we could know that the compressive and flexural strength of the sandwich panel core using non-structural lightweight aggregate and polymer dispersion such as SBR, St/BA-1 and St/BA-2 tended to be increased with an increase in the polymer-cement ratio and the filling ratio of continuous void.

• Journal of the Korea Concrete Institute
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• v.13 no.3
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• pp.285-293
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• 2001

To improve the vulnerable point and the mechanical property of the existing lightweight foamed concrete, this study was intend to manufacture the lightweight foamed concrete with wasted expanded poly-styrene, examinate and analyze the mechanical property of its. The experiment was being processed with mixing the wasted expanded poly-styrene maximum 40 % by stages and which was mainly basis on the practical mixture. The results of the experiment are following. The flow value is most affected by the mixtured rate of the wasted expanded poly-styrene. The more the mixtured ratio, the less the flow value and the more the more the unit quantity of cement and the W/C, the more the flow value. The apparent specific gravity indicated 0.31∼0.54 and which is seemed to be mainly included in the 0.4 degree and 0.5 degree that are regulated in the KS F 4039. The more the mixtured wasted poly-styrene ratio, the less the apparent specific gravity. The absorbing ratio which was depend on the mixture condition indicated 11 ∼46% and the more the mixtured ratio of the wasted expanded poly-styrene, the less the absorbing ratio remarkably. The compressive strength of the lightweight foamed concrete had a tendency to increase as the mixtured ratio of the wasted poly-styrene, the ratio quantity of cement and the apparent specific gravity increasing but as the ratio of bubble decreasing. The W/C affected little.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2020.06a
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• pp.77-78
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• 2020

In Korea, more than 30,000 tons of waste Styrofoam are produced every year. Styrofoam is spent more than 500 years decomposing during the reclamation process, so it needs to be recycled. The recycling rate of waste styrofoam continues to be the third highest in the world, but it is lower than that of Germany and Japan. Therefore, measures are needed to increase the recycling rate of waste Styropol. Another problem is that cement is mainly used in existing lightweight foam concrete. However, large amounts of CO2 from cement-producing processes cause environmental pollution. Currently, Korea is increasing its greenhouse gas reduction targets to cope with energy depletion and climate change, and accelerating efforts to identify and implement reduction measures for each sector. In 2013 alone, about 600 million tons of carbon dioxide was generated in the cement industry. Therefore, this study replaces CO2 generation cement with furnace slag fine powder, uses crude steel cement for initial strength development of bubble concrete, and manufactures hardening materials to study its properties using waste styrofoam. As a result of the experiment, the hardening agent replaced by micro powder of furnace slag was less intense and more prone to absorption than cement using ordinary cement. Further experiments on the segmentation and strength replenishment of furnace slag are believed to contribute to the manufacture of environmentally friendly lightweight foam concrete.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2012.11a
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• pp.177-180
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• 2012

Korea residential housing generally use wet floor heating system 'Ondol' which consist of insulation cushioning, lightweight foamed concrete, hot water pipe and mortar on top of reinforced concrete slab. Wet floor heating system's installation process is too complicate and difficult to supervise field for continuing assurance quality. Also, this method has a huge impact on the progress of construction because it take a long time to cure finishing mortar and lightweight foamed concrete. Therefore, it is considered a disturbance factor of reduction of construction duration for enhancing competitiveness. In this study, we conducted an experiment about the radiant heat performance and temperature difference on upper panel of rolled dry floor heating systems which is jointly developed by Kolon global and Sumisho Metalex for remodeling housing, studio apartment and the urban-life housing.

• Journal of the Korea Institute of Building Construction
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• v.15 no.1
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• pp.1-7
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• 2015

The objective of this study is to develop a high-performance foamed concrete made with a new mixture proportioning as an alternative of autoclaved lightweight concrete (ALC) block. For the early-strength gain of the foamed concrete under an atmospheric curing condition, the binders and chemical agents were specially contrived as follows: 3% anhydrous gypsum was added to ordinary portland cement (OPC) in which $3CaO{\cdot}SiO_2$ content was controlled to be above 60%; and the content of polyethylene glycol alkylether in a polycarboxylate-based water-reducing agent was modified to be 28%. Using these binders and chemical agents, 11 mixes were prepared with the parameters of W/B ratio (30% to 20% in a interval of 2.5%) and unit binder content ($400kg/m^3$ to $650kg/m^3$ in a interval of $50kg/m^3$). The quality and availability of the mixed foamed concrete were examined according to the minimum requirements specified in the KS for ALC block and existed conventional foamed concrete. The measured properties satisfied the minimum requirement of KS for ALC block and proved that the developed high-performance foamed concrete had considerable potential for practical application.

• KIEAE Journal
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• v.14 no.4
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• pp.133-138
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• 2014

The present study was carried out to assess the basic material properties and thermal behavior of light-weight foamed concrete panel mixed with PCM (Phase Changing Material). To do so, this study fabricated light-weight foamed concrete (1.0kg/m3) in pre-foaming method and mixed it with PCM micro capsule of 1-dodecanol and melamine to examine its physical and thermal properties. The results confirmed strength reinforcement effect by proper replacement ratio of fly-ash, which is an industrial by-product, and PCM. In addition, it found out that PCM-mixed light-weight foamed concrete had time delay and temperature reduction effect within the range of PCM phase transition according to the rise of outdoor temperature. It was also observed that the insulation performance of PCM-mixed light-weight foamed concrete was more dependent upon thickness than PCM replacement ratio.

• Magazine of RCR
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• v.14 no.2
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• pp.35-39
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• 2019

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.717-720
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• 2008

This paper, an evaluation of the mechanical property for the backfilling materials of the NATM Composite lining tunnel using the lightweight foamed mortar, relates to the performance of permeability, compressive strength and unit volume weight. Therefore, this study is aimed to prove the three main factor that refered to the above line for development of new tunnel method. As the result of this study, it would be confirmed that the D mix is better than other mixs a side of all tests and its relation that is for the tunnel backfilling materials.

• Journal of Environmental Science International
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• v.29 no.6
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• pp.605-612
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• 2020

To improve the initial strength and stability of lightweight-foamed concrete, which shows suitable sound absorption and insulation characteristics, the effect of CO₂-reduced cement on the properties of the concrete was investigated. Various mixing ratios were applied by substituting a certain amount of slag and Calcium Sulfo Aluminate (CSA) in CO₂-reduced Ordinary Portland Cement (OPC) and the physical properties of the samples were examined using the Korean Standard. The kiln temperatures of the CSA were 100-200℃ ; these values are lower than those of OPC and can lead to energy saving. In addition, the low limestone content reduces greenhouse gas emissions by 20 %. Adding a small amount of CSA in OPC content activates Ca-Al-H₂-based hydrates, and the initial compressive strength of the concrete is improved. As the CSA content increased, the thermal conductivity of the concrete decreased by up to 8% compared to plain concrete, thus indicating an improvement in its insulation. Therefore, the settlement stability was improved as the addition of CSA shortened the setting time.

• Magazine of RCR
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• v.4 no.2
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• pp.28-36
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• 2009