• Title/Summary/Keyword: lightweight design

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A Experimental Study on the Physical properties of Lightweight Foamed Concrete Using Mineral Foam Agent (광물성 기포제를 이용한 경량기포콘크리트의 물리적성질에 관한 실험적 연구)

  • 유제준;이한승;배규웅;이상섭;연규봉
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.49.1-52
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    • 2003
  • The objective of this study the mechanical characteristics of preformed lightweight foamed concrete using the mineral foam agent which has high lightness, and strength. The compressive strength of lightweight foamed concrete using mineral foam agent are about 2 times degree high those the of lightweight foamed concrete using vegetable foam agent. Lightweight foamed concrete was able to obtain the result of 50kg/$\textrm{m}^3$ or more compressive strength, when was unit weight 0.8t/$\textrm{m}^3$. In the can of the same unit weight of concrete, it is influenced by w/c of loan agent ratio. The paper present extensive data on characteristics of compressive strength of the concrete manufactured with the different factors in mix design and also present optimum mix proportion.

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A study on optimum design of a lightweight mirror (경량화 반사경의 최적설계에 관한 연구)

  • 박강수;박현철;조지현;윤성기;이준호
    • Korean Journal of Optics and Photonics
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    • v.14 no.4
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    • pp.443-448
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    • 2003
  • A study on optimum design of the lightweight mirror of a satellite camera is presented. An optical surface deformation of the lightweight mirror, which is a principal component of the camera system, is an important factor affecting the optical performance of the whole camera system. In this study, optimum design of the lightweight mirror is presented. Total weight of the mirror to reduce the optical surface deformation and the launching cost is used as an objective function. Peak-to-valley value and natural frequency of the mirror are given as constraints to the optimization problem. The sensitivities of the objective function and constraint are calculated by a finite difference method. The optimization procedure is carried out by the commercial optimizer, DOT. As a verification of the optimum design of the mirror, two design examples are treated. In the real application example, the lightweight mirror with 600mm effective diameter is treated. The optimized results with various design variables, which are obtained by considering thickness limitations, are analyzed.

Design of high stiffness and lightweight body for stiffness distribution ratio (강성 배분비를 괴려한 고강성 경량화 차체 설계)

  • Yang, Hee-Jong;Kim, Ki-Chang;Yim, Hong-Jae;Kim, Chan-Mook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.562-566
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    • 2006
  • Lightweight body can cause a low stiffness due to the decrease of panel thickness and reinforcing member. The other way, high stiffness body demands an increase of mass. Front pillar section area is decreased due to driver's visual field. Global vehicle stiffness is affected by stiffness distribution ratio between upper part and lower part at side body structure. This paper will describe a process used to evaluate the stiffness distribution ratio based on research of strain energy analysis of the tip rotation method. In addition, optimum design schemes are presented for high stiffness and lightweight body structure considering the investigated stiffness distribution ratio. In this way the designer will be aided by a defined design guide and a set of supporting tool to help him work towards a good design

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An Experimental Study for the Strength Variations of High-strength Lightweight Concrete According to Grain-size of Artificial Lightweight Aggregate (인공경량골재의 입도에 따른 고강도 경량콘크리트의 강도변화에 대한 실험적 연구)

  • Kim, Sung Chil;Park, Ki Chan;Choi, Hyoung Wook
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.209-217
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    • 2011
  • In recent days, while taller and more massive structures such as huge bridges and super skyscrapers have been welcomed, the structural stabilization in design and construction have been gradually limited due to the major weakness of current concrete which is relatively heavier when compared with its strength. To improve the weakness of the current concrete, The lightweight concrete with light weight and high strength should be used; however, not many researchers in Korea have studied on the lightweight concrete. Generally, artificial lightweight aggregate produced through high-temperature-plasticization has a possibility of its body-expansion with many bubbles. Therefore, depending on the size of aggregate, the effects of bubbles on the specific weight and strength of the lightweight concrete should be studied. In this study, considering grain-size, the mix design of the artificial lightweight aggregate produced through the high-temperature-plasticization and the body-expansion of waste and clay from the fire power plant in Korea was conducted. The experiment to analyze the variation in specific weight and strength of the lightweight concrete was followed. From these experiments, the optimized grain-size ratio of the artificial lightweight aggregate for the enhancement of high-strength from the lightweight concrete was revealed.

A Study on the Lightweight Design of a Cross Beam for Railway Passenger Coach (철도객차용 크로스 빔의 경량화 설계에 관한 연구)

  • Jang, Deuk-Yul;Jeon, Hyung-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.126-133
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    • 2017
  • This report investigates the stress distribution according to the location and shape change of the circular hole for the lightweight design of the cross beam of a railway passenger car and studies the lightweight design. To design a lightweight cross beam with a circular hole, we selected the non-circular crossbeam as a basic model, examined the stress distribution and displacement by position and determined the location, shape, size and quantity of the hole for light weight. We analyzed the effects of the position and shape of the hole on the maximum equivalent stress and displacement. The influencing factors were set as the design parameters, and the stress value was examined according to the variation of each variable. By considering the stress value according to the change of each variable and selecting the design parameter with the narrowest scattering value of the stress at each position of the hollow cross beam with various hole positions and shapes, we studied a cross beam with a circle hole under identical load condition to have an equal stress distribution to that of a non-circular cross beam.

Shape Design based on Topology Optimization for Manufacturing of Lightweight Valve Disc by 3-D Printing (3차원 프린팅에 의한 경량 밸브 디스크 제조를 위한 위상최적화 기반의 형상 설계)

  • Kim, Taehyung
    • Journal of Energy Engineering
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    • v.27 no.4
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    • pp.13-19
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    • 2018
  • In this study, the lightweight design of butterfly valve disc component for power plant based on topology optimization was performed. Here, commercial finite element (FE) analysis software was used. The external shape of the basic disc model was not deformed, and the internal element density was removed to make it lightweight. Optimal design was performed each other after the disc plate and two brackets attached on the surface of the disc were separated. Once the optimal shapes were selected, they were assembled to build up the 3-D lightweight valve disc model. After applying pressure to this model, FE analysis was performed to confirm the structural safety.

Mix Design Procedure of Structural Concrete Using Artificial Lightweight Aggregates Produced from Bottom Ash and Dredged Soils (바텀애시 및 준설토 기반의 인공 경량골재를 활용한 구조용 콘크리트의 배합설계 절차)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.133-140
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    • 2018
  • The objective of this study is to propose a reliable mixing design procedure of concrete using artificial lightweight aggregate produced from expanded bottom ash and dredged soil. Based on test results obtained from 25 mixes, empirical equations to determine water-to-cement ratio, unit cement content, and replacement level of lightweight fine aggregates were formulated with regard to the targeted performance (compressive strength, dry density, initial slump, and air content) of lightweight aggregate concrete. From the proposed equations and absolute volume mixing concept, unit weight of each ingredient was calculated. The proposed mix design procedure limits the fine aggregate-to-total aggregate ratio by considering the replacement level of lightweight fine aggregates, different to previous approach for expanded fly ash and clay-based lightweight aggregate concrete. Thus, it is expected that the proposed procedure is effectively applied for determining the first trial mixing proportions for the designed requirements of concrete.

Bond behavior of lightweight concretes containing coated pumice aggregate: hinged beam approach

  • Beycioglu, Ahmet;Arslan, Mehmet E.;Bideci, Ozlem S.;Bideci, Alper;Emiroglu, Mehmet
    • Computers and Concrete
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    • v.16 no.6
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    • pp.909-918
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    • 2015
  • This paper presents an experimental study for determining the bond performance of lightweight concretes produced using pumice aggregate coated with colemanite-cement paste. For this purpose, eight hinged beam specimens were produced with four different concrete mixtures. 14 mm deformed bars with $10{\Phi}$ development lengths were selected constant for all test specimens. All the specimens were tested in bending and load-slip values were measured experimentally to determine the effect of colemanite-cement coated pumice aggregate on bond performances of lightweight concretes. Test results showed that, colemanite-cement coated pumice aggregate increases compressive strength and bond performance of the lightweight concretes, considerably.

Mechanical properties of high strength lightweight self-compacting concrete using simple mixed design (간편배합설계 방법을 이용한 고강도경량 자기충전콘크리트의 역학적 특성)

  • Choi, Yun-Wang;Shin, Hwa-Cheol;Kim, Yong-Jic;Choi, Wook;Cho, Sun-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.204-207
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    • 2004
  • In this paper, mechanical properties of the high strength lightweight self-compacting concrete with simple mixed design method was investigated. Experimental tests were performed as such compressive strength, splitting tensile strength, modulus of elasticity and density of high strength lightweight self-compacting concrete. The 28 days compressive strength of high strength lightweight self-compacting concrete with the LC replacement ratio of $100\%$ reduces about $31\%$ but LF replacement ratio of $100\%$ increase about $20\%$ compared that of the control concrete. The structural efficiency of high strength lightweight self-compacting concrete increase with proportional to the replacement into of LF. The relationship between the splitting tensile strength and 28 days compressive strength can be represented by the equation $f_s=0.076f_{ck}+0.5582$. The modulus of elasticity was found to be lower than that of normal weight concrete, ranging form 24 to 33 GPa.

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A Boundary Curve Extraction Method using Triangular Elements of a Lightweight Model (경량 모델의 삼각 요소망으로부터 경계 곡선 추출 방법)

  • Kwon, Ki-Youn
    • Korean Journal of Computational Design and Engineering
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    • v.22 no.1
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    • pp.28-36
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    • 2017
  • Sharing of CAD data plays a key role in the PLM and a lightweight model is widely used for visualizing and sharing a large data. The lightweight model is mainly composed of triangular elements to minimize file size. There is no problem at all to visually confirm the shape based on these triangular elements but there is a limit to numerically calculate the exact position on the curve or surface. In this paper, a boundary curve generation method using triangular elements is proposed to increase the utilization of lightweight models. After matching connectivity of triangular elements, boundary element edges are extracted. Boundary curves are generated by connecting of these boundary element edges. This proposed method has been tested on several models to demonstrate the feasibility.