• Title/Summary/Keyword: light weight design

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Structural design methodology for lightweight supporting structure of a multi-rotor wind turbine

  • Park, Hyeon Jin;Oh, Min Kyu;Park, Soonok;Yoo, Jeonghoon
    • Wind and Structures
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    • v.34 no.3
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    • pp.291-301
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    • 2022
  • Although mostly used in wind turbine market, single rotor wind turbines have problems with transportation and installation costs due to their large size. In order to solve such problems, multi-rotor wind turbine is being proposed; however, light weight design of multi-rotor wind turbine is required considering the installation at offshore or deep sea. This study proposes the systematic design process of the multi-rotor wind turbine focused on its supporting structure with simultaneous consideration of static and dynamic behaviors in an ideal situation. 2D and successive 3D topology optimization process based on the density method were applied to minimize the compliance of supporting structure. To realize the conceptual design obtained by topology optimization for manufacturing feasibility, the derived 3D structure was modified to have shell structures and optimized again through parametric design using the design of experiments and the response surface method for detail design of their thicknesses and radii. The resultant structure was determined to satisfy the stress and the buckling load constraint as well as to minimize the weight and the resultant supporting structure were verified numerically.

The Automotive Door Design with the ULSAB Concept Using Structural Optimization (구조 최적 설계기법을 이용한 ULSAB 개념의 자동차 도어 설계)

  • 신정규;송세일;이권희;박경진
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.04b
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    • pp.187-194
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    • 2000
  • Weight reduction for an automobile body is being sought for the fuel efficiency and the energy conservation. One way of the efforts is adopting Ultra Light Steel Auto Body (ULSAB) concept. The ULSAB concept can be used for the light weight of an automobile door with the tailor welded blank (TWB). A design process is defined for the TWB. The inner panel of door is designed by the TWB and optimization. The design starts from an existing component. At first, the hinge and inner reinforcements are removed. In the conceptual design stage, topology optimization is conducted to find the distribution of variable thicknesses. The number of parts and the welding lines are determined from the topology design. In the detailed design process, size optimization is carried out to find thickness while stiffness constraints are satisfied. The final parting lines are determined by shape optimization.

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A Study on Weight-reduction Design of a Hybrid Bodyshell Made by Substituting Underframe Material in a Box-type Carbody (Box형 차체의 하부구조를 소재대체 한 하이브리드형 차체의 경량화 설계 연구)

  • Cho, Jeong-Gil;Koo, Jeong-Seo;Jung, Hyun-Seung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.100-112
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    • 2011
  • This paper studied on a theoretical approach to predict structural performances and weight -reduction rates of hybrid bodyshells in case that the material of underframe structure is substituted. To choose other light-weight materials to be substituted for the original underframe material, compressive, bending and twisting deformations are considered under constant stiffness and strength conditions, which derive some new weight-reduction indices from a structural performance point of view. Next, these weight-reduction indices were verified using the finite element analyses of some simplified examples. It is shown that the derived indices to estimate the weight-reduction can be utilized as a good criterion for material substitution of the underframe at a basic design stage.

Light Weight by Application of Aluminum Honeycomb Sandwich Panels in End Door of Rolling Stock (알루미늄 하니컴 샌드위치 판재를 적용한 철도차량 통로문의 경량화)

  • 정남용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.284-291
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    • 1997
  • Many papers have been conducted on the applications of honeycomb sandwich maintenance, and to improve the high speed and light weight in rolling stocks, aircrafts and so on. The end door of rolling stock is generally made of rolled steel or stainless steel. Thus, the weight of these materials are heavier than of nonferrous metals and thermal deformation by welding or complexity of manufacturing process is occurred. Therefore, this paper is aimed to develop the light weight by application of end door which is made of aluminum honeycomb sandwich panels in rolling stocks and to propose the standards of design and evaluation for its adhesively bonded strength.

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A Working plan of classification against Floor Impact Sound (바닥충격음의 등급화 시공방안)

  • Jeong Gab-Cheol
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2004.11a
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    • pp.170-173
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    • 2004
  • The law about floor impact sound goes into effect from March 23th in 2004 and is applying to new designs. According to the new law, the minimal of slab thickness is 180mm by standard floor structure and the new law presents about the minimal standard about heavy-weight impact sound. Also, It presents about classification of light-weight sound separate the minimal standard, so demand of consumers can be accepted. But a working plan of classification about light-weight sound is not presented in accordance with field test, so the problem that design can't be achieved although the aim of design is formed. This study shows contents to investigate for working of classification and will be helpful to designers and construction corporations.

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Conceptual design of light bascule bridge

  • Xu, Weiwei;Ding, Hanshan;Lu, Zhitao
    • Structural Engineering and Mechanics
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    • v.29 no.4
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    • pp.381-390
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    • 2008
  • This paper proposed a conceptual design of bascule bridge, which is a new kind of movable bridge with an aim of reducing the weight of superstructure. Compared with the traditional bascule bridge, the light bascule bridge chooses cable-stayed bridge with inclined pylon as its superstructure; therefore, the functions of balance-weight and structure will fuse into one. Otherwise, it adopts moving counterweight to adjust its center of gravity (CG) to open or close the bridge. In order to lighten the superstructure, it uses contact springs to auxiliary retract, and intelligent prestressing system (IPS) to control the main girder's deformation. Simultaneously the vibration control scheme of structure is discussed. Starting from establishing the mechanical model of bridge, this article tries to analyze the conditions that the design parameters of structure and attachments should satisfy to. After the design procedure was presented, an example was also adopted to explain the primary design process of this kind bridge.

A Study on the Injection Molding for the Light Guide Plate of a Small Sized LCD (2) : Influences of Processing Conditions on the Brightness (소형 LCD 도광판의 사출성형에 관한 연구 (2) : 공정조건이 휘도에 미치는 영향)

  • 이호상
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.341-348
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    • 2002
  • For the light guide plate of the TFT-LCD, there have been increasing demands for higher brightness, thin and light-weight design, and lower power consumption. To meet these demands, a micro-prism-type frontlight that integrates a prismatic sheet and a light-guiding plate has been developed. In this paper, the influences of processing conditions on the brightness were studied lot the injection molding of the light guide plate. Based on the experiment with an actual mold, the design of experiments and the neural network theory were used lot choosing the optimal processing parameters to increase the brightness and the uniformity. The verification experiment also showed that the brightness and the uniformity were increased dramatically with the chosen processing conditions.

A Method to Estimate the Weight-reduction of Hybrid Bodyshells by Material Substitution (소재대체에 의한 하이브리드형 차체구조의 경량화 예측 방법)

  • Cho, Hyun-Jik;Koo, Jeong-Seo
    • Journal of the Korean Society for Railway
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    • v.9 no.6 s.37
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    • pp.635-643
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    • 2006
  • In this paper, a theorectical approach is studied to predict structural performances and weight-reduction rates of hybrid bodyshells in case that the materials of roof structures are substituted. To determine other light-weight materials to be substituted for the original roof materials, bending and twisting deformations are considered under constant stiffness and strength conditions, which derive some new weight-reduction indices from a structural performance point of view. The indices derived to estimate the weight-reduction can be utilized as a good criterion at the conceptual design for material substitution of the roofs.

Enhanced Lighting Image Cost Saving Multi Compartment Lamp Structure (점등 이미지 차별화 및 원가 절감 다구획 램프 구조 개발)

  • Kim, Hyeong Seon
    • Journal of Auto-vehicle Safety Association
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    • v.14 no.1
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    • pp.32-38
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    • 2022
  • In the automobile industry, lamps are frequently used as a mean to emphasize each company's brand identity. Therefore, many detailed design models have emerged in order to realize a differentiated image in preparation for competitive vehicles. Among them, the design of a multi compartment lighting image concept that realizes light divided in multiple space also being introduced by various manufacturers. In this study, in order to solve the problem of cost and weight rise that the existing multi compartment image lamp has, using TRIZ method such as functional analysis modeling and trimming. Through this process, an idea to minimize cost and weight was derived. As the idea was designed in detail, the formation of light did not go as desired, and the diffusion of light also proceeded differently than intended. In order to overcome this problem, a new concept of corrosion and diffusion structure was applied. Eventually, it overcomes various problems and successfully applied it to a real vehicle. The idea was actually reflected in the "Santa Fe" model. Later, the media focused on the lamps to which the idea was applied, and contributed to the sale of a large number of vehicles by providing consumers with a new light sensibility. During the research process, it was possible to secure a number of patents and knowledge of new design concepts.

Study on seismic performance of shaking table model of full light-weight concrete utility tunnel

  • Yanmin Yang;Qi Yuan;Yongqing Li;Jingyu Li;Yuan Gao;Yuzhe Zou
    • Computers and Concrete
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    • v.32 no.1
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    • pp.15-26
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    • 2023
  • In order to study the anti-seismic performance of full light-weight concrete utility tunnel, EL Centro seismic waves were input, and the seismic simulation shaking table test was carried out on the four utility tunnel models. The dynamic characteristics and acceleration response of the system consisting of the utility tunnel structure and the soil, and the interlayer displacement response of the structure were analyzed. The influence law of different construction methods, haunch heights and concrete types on the dynamic response of the utility tunnel structure was studied. And the experimental results were compared with the finite element calculation results. The results indicated that with the increase of seismic wave intensity, the natural frequency of the utility tunnel structure system decreased and the damping ratio increased. The assembling composite construction method could be equivalent to replace the integral cast-in-place construction method. The haunch height of the assembling composite full light-weight concrete utility tunnel was increased from 30 mm to 50 mm to enhance the anti-seismic performance during large earthquakes. The anti-seismic performance of the full light-weight concrete utility tunnel was better than that of the ordinary concrete utility tunnel. The peak acceleration of the structure was reduced by 21.8% and the interlayer displacement was reduced by 45.8% by using full light-weight concrete. The finite element simulation results were in good agreement with the experimental results, which could provide reference for practical engineering design and application.