• 제목/요약/키워드: light weight design

검색결과 814건 처리시간 0.026초

탄소섬유 복합재료-금속 하이브리드 팬터그래프 상부암 설계 (Design of CFRP-Metal Hybrid Pantograph Upper-arm)

  • 전승우;한민구;장승환;조용현;박철민
    • Composites Research
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    • 제28권5호
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    • pp.327-332
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    • 2015
  • 본 연구에서는 고속철도 경량화를 위해 금속-탄소섬유 복합재료 하이브리드 팬터그래프에 대한 파라메트릭 연구를 수행하였다. 강철로 구성된 기존 팬터그래프의 고강성 및 경량화를 구현하기 위하여 금속 상부암의 내부와 외부를 적절한 두께로 가공하고 그 후 복합재료를 적층한 금속-탄소섬유복합재료 하이브리드 상부암을 설계하였다. 하이브리드 상부암의 구조강성과 질량 등을 고려하여 적절한 금속을 강철과 알루미늄으로 결정하였다. 각 설계 파라메터의 변화에 따른 구조의 강성 변화를 확인하기 위해 유한요소해석을 수행하였으며, 그 결과를 팬터그래프 CX-PG 모델에 접목시켜 실제 수직하중에 따른 강성과 질량 변화율을 도출하였다. 이러한 결과로부터 고강성, 경량화 팬토그래프 설계를 위한 적절한 형상조건을 제안하였다.

CAE 해석을 이용한 자동차용 AA6061 Knuckle의 경량화 설계 (Light-Weight Design of Automotive Knuckle by Using CAE (Computer Aided Engineering))

  • 김기주
    • 한국산학기술학회논문지
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    • 제17권9호
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    • pp.663-668
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    • 2016
  • 연료의 경제성을 증가시키는 것이 신차 개발에 필수불가결한 이슈가 되고 있으며 연료 경제성을 개선하기 위한 가장 중요한 문제는 차량 무게를 감소시키는 것이다. 본 연구에서는 연료 경제성을 증가시키기 위하여 알루미늄 합금 소재와 같은 경량 소재를 사용하여 무게를 감량시키는 것에 관한 연구를 진행하였다. 이를 위하여 너클(knuckle)의 경량화 설계과정을 주철 소재인 기존 재질 대신에 310 MPa 급의 알루미늄 6061-T6 합금으로 대체함으로써 설계 형상의 변경에 따라 von-Mises stress의 변화를 살펴보는 방법을 통하여 제시하고자 한다. 재료의 변화에 따른 너클 동강성 해석결과를 비교하였으며 FCD600 주철 소재 대비 6061 알루미늄 합금으로 설계된 너클의 동강성은 약 30% 내외 더 우수한 것으로 나타났다. 보통 동강성의 경우 진동에도 영향을 주기 때문에 동강성이 큰 경우 진동적으로도 우수한 경향을 나타낸다. 본 연구를 통하여 경량화 설계에 대한 가이드가 되는 성과를 얻을 수 있었으며 차량용 너클 개발을 위한 최적 설계 조건을 제시하는 데 기여하고자 한다.

복합재료를 이용한 경량 공작기계 구조물 제작에 관한 연구 (Manufacture of light-weight machine tool structures using composite materials)

  • 서정도;이대길;김학성;김종민;최진경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.189-196
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    • 2001
  • Machine tools of high-speed and high-precision are required for various fields of industry such as semiconductor, automobile, mold fabrication and so on. Light-weight machine tool structure is essential for reduction of production time through rapid transportation. Also, high damping capacity of the structure is required to obtain precise products without vibration during manufacturing. Composite materials have high potential for machine tool structures due to its high specific stiffness and good damping characteristics. In this study, the design and the manufacture of a hybrid machine tool structure using composite materials was attempted and the damping capacity was investigated experimentally.

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경량 단조 피스톤 기술 개발 (Development of Forged Piston for Weight-Reduction)

  • 홍은지;강희삼
    • 한국자동차공학회논문집
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    • 제25권1호
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    • pp.111-115
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    • 2017
  • This forged piston is proposed with a lighter weight and higher durability than a gravity casting piston for gasoline engines. However, a forged piston is very difficult to develop and mass-produce due to lack of basic technologies such as design, material and forging technique. First, we benchmarked existing forged pistons according to database design parameters. Second, we evaluated two solidification processes, continuous casting and spray forming, to produce heat-resistant alloy billets for forging. The spray forming process gives better mechanical properties at all temperatures, particularly at elevated temperatures except when poor formability is present. We used DEFORM simulation to determine the optimum process condition with billet from spray forming and successfully commercialized it with LF Sonata HEV.

연약지반에서 경량구조물 기초의 침하거동에 관한 연구 (A Study on The Settlement Behavior of Foundations for Light-weight Structures on Clay Deposits)

  • 이광열;정진교;윤성태
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2007년 가을학술발표회
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    • pp.692-700
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    • 2007
  • There are several types of foundations for light-weight structures, such as low story buildings, on soft clay deposits. Those foundations, such as piled raft, compensated foundation, mat foundation, floating foundation are commonly used rather then end-bearing piles to get more benefits on the construction and cost savings. In this study, settlement behaviors are computed and compared for several types of foundations on soft clay deposits. Also, theoretical expressions of parameters for piled raft system were provided with co-relations for design purposes. The predictions of settlements of piled rafts foundation are proposed based on the pile dimensions and design loads. From this study, the piled raft foundations is more benefits for reducing the settlement of clay deposits, and it is found that the piled raft system is applicable and effective on thick clay deposits, and that differential settlements of the foundation should be managed by designing the configuration of pile lengths.

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리니어 모터 이송계와 고속 주축을 적용한 초고속 라인 센터 개발 (Development of a High-speed Line Center using Linear Motor Feed System and High-speed Spindle System)

  • 문홍만;백영종;조현택;최대봉
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.107-112
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    • 2003
  • The recent machine tools are requested so high-quality processing and productivity increasing. Therefore, it is so necessary to develop technology for high-speed and high-precision. This thesis touches on the development of high speed and intellectual line center. At first, the line center is necessary that strong structure, compact structure and light weight design for high-speed processing and transfer. So, it is necessary that examination of new materials and structures for light-weight and control devices for precision processing. So, it is going to make mention of the process of 1st model production for the above-mentioned based on test model production and evaluation.

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CLC를 활용한 공동주택 불연성능 외벽몰딩 개발 (Development of Non-flammable exterior design Molding using Cellular Light-weight Concrete)

  • 권해원;공민호;이창용;정갑철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2020년도 봄 학술논문 발표대회
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    • pp.54-55
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    • 2020
  • Recently, "The rules on the standards of evacuation and fire protection of buildings" require that non-burnable materials such as non-combustible and semi-non-combustible materials be used as the materials applied to the building's exterior walls, but styrofoam, which is a combustible material, has been applied a lot and became a social issue. In this study, we developed a non-combustible outer wall molding to secure construction and economic feasibility and free expression using CLC(CLC: Cellular Light-weight Concrete).

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Optimization of Bidirectional DC/DC Converter for Electric Vehicles Based On Driving Cycle

  • Yutao, Luo;Feng, Wang
    • Journal of Electrical Engineering and Technology
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    • 제12권5호
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    • pp.1934-1944
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    • 2017
  • As a key component of high-voltage power conversion system for electric vehicles (EVs), bidirectional DC/DC (Bi-DC/DC) is required to have high efficiency and light weight. Conventional design methods optimize the Bi-DC/DC at the maximum power dissipation point (MPDP). For EVs application, the work condition of the Bi-DC/DC is not strict as the MPDP, where the design method using MPDP may not be optimal during travel of EVs. This paper optimizes the Bi-DC/DC converter targeting efficiency and weight based on the driving cycle. By analyzing the two-phase interleaved Bi-DC/DC for hybrid energy storage systems (HESS) of EVs, its power dissipation is calculated, and an efficiency model is derived. On this basis, weight models of capacitor, inductor and heat sink are built, as well as a dynamic temperature model of heat sink. Based on these models, a method using New European Driving Cycle (NEDC) for optimal design of Bi-DC/DC which simultaneously considered efficiency and weight is proposed. The simulation result shows that compare with conventional optimization methods revealed that the optimization approach based on driving cycle allowed significant weight reduction while meeting the efficiency requirements.