• 한국정밀공학회지
• /
• 제28권9호
• /
• pp.1062-1069
• /
• 2011

In electro-galvanizing line to manufacture the electro-galvanized steel sheet, polishing system is required to maintain clean surface of conductor roll and to secure the quality of the steel sheet. At the same time, prediction and decision of the replacement cycle for felt material and its brush installed in the polishing system is also important because the brush is directly contacted on the conductor roll surface. In this study, the polishing system has been designed which the brush is repetitive translating according to the longitudinal direction of the conductor roll. Furthermore, the prediction on the wear-life of the felt material used for the brush is performed using the contact pressure extracted by finite element analysis. And to verify the predicted wear-life of the felt material, the experimental study is also carried out. From the comparison result between the predicted and the measured wear-life of the felt material, it is presented that the wear-life and the replacement cycle of the felt material are well predicted by considering a wear compensation factor, and the wear compensation factor is useful and reasonable.

• 대한기계학회논문집A
• /
• 제20권5호
• /
• pp.1552-1561
• /
• 1996

It requires uch time and cost to obtain the fatigue crack growth life and fatigue crack growth path morphlogy from the fatigue crack growth tests. In this study, the Monte-Carlo simulation program was developed to predict the fatigue crack growth lofe and fatigue crack growth path morphology of metal matrix composites. Fatigue crack growth lives of 5%, 10%, 15%, 20%, 25% and 30% $SiC_w$/Al composites were predicted by usign the Monte-Carlo Simulation. And the fatigue crack growth lives of 25% $SiC_w$/Al and Almatrix from Monte-carlo simulation were compared with fatigue life from experiments in order to verify the accuracy of Monte-Carlo Simulation program.

• 한국생산제조학회지
• /
• 제23권3호
• /
• pp.237-242
• /
• 2014

Recently much research are has been done into the compositions of lead-free solders. As a result, there has been a rapid increase in the number of new compositions. In the past, the properties of these new compositions were determined and verified through drop-impact tests. However, these drop tests were expensive and it took a long time to obtain a result. The main goal of this study was to establish an analytical method capable of predicting the impact life-time of a new solder composition for board-level flip chips though the application of drop simulations using LS-DYNA. Based on the reaction load obtain with LS-DYNA, the drop-impact fracture cycles were predicted. The study was performed using a Sn-3.0Ag-0.5Cu solder (305 composition). To verify the reliability of the proposed analytical method, the results of the drop-impact tests and life-time analysis were compared, and were found to be in good agreement. Thus, the new analytical method was shown to be very useful and effective.

• 대한안전경영과학회지
• /
• 제17권2호
• /
• pp.241-247
• /
• 2015

The purpose of the warranty data analysis can be classified into two categories. Two goals is a failure cause analysis and life prediction analysis. In this paper first, we applied multivariate analysis method that can be estimated in consideration of various factors on the failure cause warranty data. In particular, we apply the Tree model and Cox model. The advantage of the Tree is easy to interpret this result as compared to other models. In addition Cox model can quantitatively express the risk. Second, this paper proposed a multivariate life prediction model (AFT) considering a variety of factors. By applying the actual warranty data confirmed the usability.

• 국제강구조저널
• /
• 제18권4호
• /
• pp.1384-1396
• /
• 2018

One of the failure modes observed in steel yield energy dissipating devices (SYEDs) excited by a strong earthquake would be the low-cycle fatigue failure. Fatigue cracks of a SYED are prone to initiate at the notch areas where stress concentration is usually occurred, which is demonstrated by the cyclic tests and analyses carried out for this study. Since the fatigue failure of SYEDs dramatically deteriorates their structural capacities, the thorough investigation on their fatigue life is usually required. To do this, sophisticated modeling with considering a time-consuming and complicate fracture mechanism is generally needed. This study makes an effort to investigate the low-cycle fatigue life of SYEDs predicted by a simplified method utilizing damage indices and fatigue prediction equations that are based on the plastic strain amplitudes obtained from typical finite element analyses. This study shows that the low-cycle fatigue failure of SYEDs predicted by the simplified method can be conservatively in good agreement with the test results of SYED specimens prepared for experimental validation.

• 에너지공학
• /
• 제22권4호
• /
• pp.338-346
• /
• 2013

일반 납축전지는 차량의 시동 성능 위주로 최적 설계되어 있다. 최근 차량 전장 시스템과 납축전지를 활용한 연비기술 적용의 증가로 납축전지의 사용 빈도가 늘어나고 있다. 연비기술 적용은 납축전지의 잦은 충방전 반응을 일으켜 납축전지 내구 수명을 단축시키고 있다. 본 연구에서는 납축전지의 노화 수명 모델 구현을 통해 배터리 내구 수명을 예측하는 방법을 제시하고자 한다. 납축전지의 노화에 영향을 미치는 요인은 방전율, 충전 시간, 완충 시간, 온도 조건 등이 있다. 본 논문에서는 납축전지의 동적 거동을 예측하기 위하여 전기화학반응 속도론, 이온의 전달현상, 전극 공극률의 시간에 따른 변화를 고려하였다. 수명 예측을 위해서 노화 메커니즘 중 노화에 가장 큰 영향을 주는 극판 부식 현상과 활물질 탈락을 노화 모델링에 반영하였다. 개발된 납축전지의 노화 모델을 검증하기 위하여 납축전지의 가속 충방전 시험을 수행하였다.

• 한국안전학회지
• /
• 제28권6호
• /
• pp.11-16
• /
• 2013

This paper presents a study on the analyzing reliability of smoke fire detector using accelerated life test. In general, the smoke fire detector is broken by dust which flow in smoke detection chamber. In order to conduct accelerated life test of smoke fire detector dust is set accelerated factor in this paper. The dust is fly-ash which is test particle 5th regulated by KS A 0090. The dust accelerated level is 60 g, 180 g and 360 g and failure time is measured by smoke sensitivity testing. It is considered to failure of detector if detector don't operate within 30 secconds when subjected to an air stream having a velocity of 20 cm/s~40 cm/s containing smoke with a concentration of 15% of rate of light-response of 1 m. The goodness of fit test and mean life prediction conduct using the failure time. The result show that life distribution fits the weibull distribution for failure time data and the mean lifes calculate 22.5 year in domestic product and 14.7 years in overseas product applied dust stress only.

• Elastomers and Composites
• /
• 제40권2호
• /
• pp.119-127
• /
• 2005

고무부품의 신뢰성을 확보하기 위해서 고무재료의 물성파악과 수명평가는 매우 중요하다 하겠다. 본 연구에서는 냉장고 콤프레샤 모터에서 발생되는 소음 및 진동 제어 목적으로 고무마운트에 사용되는 고무재료인 NBR과 EPDM에 대해 상온과 $70^{\circ}C,\;85^{\circ}C,\;100^{\circ}C$에서 75일 동안 노화시킨 상태에서 단축 인장과 이축 인장으로 물성시험을 수행하여 가교밀도, 100% 모듈러스 변화와 응력-변형률 관계를 파악하였다. 또한, 고무소재의 노화수명을 예측하기 위해 가속열 노화시험을 수행하여 시간-온도 환산식인 아레니우스 관계식을 구하였다.

• 유공압시스템학회논문집
• /
• 제2권4호
• /
• pp.14-22
• /
• 2005

The safety factor of hydraulic piston pumps & motors due to high pressurization, high speedization and low weight/volume realization to enhance the output density shows a tendency to decrease. Therefore more effective test methods are necessary to predict the exact life. The failure of hydraulic pumps & motors operating in high pressure and high speed mainly occurs in piston-shoe assemblies, and the major failure mode is wearout of the shoe surface. The sensitive parameters in the endurance life test are speed, pressure and temperature, and the failure production increases in proportion to the operating time. In this research, the authors propose the combined accelerated life test model using the analysis method of the combined accelerated life test results of piston-shoe assemblies by applying simultaneously high speed, high pressure and high temperature in accordance with variation of speed, pressure and temperature to reduce the life test time.

• 대한기계학회논문집A
• /
• 제34권3호
• /
• pp.273-281
• /
• 2010

본 논문은 교정가속수명시험법을 이용하여 액슬구동축의 피로수명을 예측하는 법을 제안한다. 교정가속 수명시험법은 수명예측, 시험시간 절감, 신뢰성 정량화시에 매우 효과적이다. 피로시험은 두 개의 고 부하 수준과 한 개의 저 부하 수준에서 수행되고, 외삽법을 사용하여 사용수준에서의 수명시간을 예측하게 된다. 본 논문에서는 수행시험 결과로부터 획득한 수명시간, 가속지수, 형상모수, 척도모수등과 같은 주요 신뢰성 인자들을 보여주고 있다. 액슬구동축의 수명예측은 부하스펙트럼 데이터와 시험데이터와의 비교 연구를 수행하여 검증하였다. 교정가속수명시험법을 사용한 수명예측법은 짧은 시간내에 수명을 예측하는데 매우 효과적인 방법임을 확인하였다.