• Title/Summary/Keyword: life damage

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Tool life increase for Hot forging with Finit Element Method (FEM을 이용한 열간금형 수명 향상)

  • 강종훈;이희방;김주현
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.06b
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    • pp.141-146
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    • 1999
  • In the stage of process design, many factors affecting tool life should be considered. Wear, Damage Accumulation and excessive die Stress are those. Most Engineer think wear and damage accumulation affection deeply to the cold forging dies and wear for the hot forging dies. In this report, the example that wear and stress distribution affect tool life in hot forging together will be introduced and the way to solve that problem using Finite Element Method.

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Study on Bike Frame due to Nonuniform Fatigue Loads (불규칙 피로 하중을 받는 자전거 프레임에 대한 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.3
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    • pp.133-140
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    • 2012
  • In this study, 3 kinds of models about bike frame are simulated with static structural analysis, And fatigue life, damage and durability according to fatigue load are analyzed. A bike frame model with diamond type is compared with another model on the reinforced support with its type. In case of the reinforced support type, maximum equivalent stress or total deformation is shown with 10% or 20% more than the diamond type respectively. At both types of models, the trends of fatigue life and damage at both types are same. 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable among the cases of nonuniform fatigue loads. In case of 'Sample history' with the average stress of 0 to -1MPa and the amplitude stress of 0 to 1MPa, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. In case of the reinforced support type, fatigue life becomes shorter and damage probability becomes larger at the right side installed with support than diamond type. The structural result of this study can be effectively utilized with the design on bike frame by investigating prevention and durability against its damage.

Fatigue Life Evaluation of an Actual Structure under the Irregular Loading using an Acceleration Test (가속시험을 통한 불규칙하중을 받는 실구조물의 피로수명평가)

  • 김형익;배봉국;박재실;석창성;모진용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.166-169
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    • 2004
  • A fatigue test was used to evaluate the fatigue life of an actual structure. The loaded state and the constraint condition of an actual structure must be same as the specimen in order to apply the test results to an actual structure by the specimen. The loaded state and constraint conditions can't be same as the specimen in the actual structure which is complicated. In order to reduce these differences, an actual structure test with a lot of frequencies is need to get a fatigue life curve. Therefore, ten sets of accelerated test units which attached unbalanced mass were composed in this study. Acceleration history about the vibration of an actual structure was acquired. Rainflow counting was used on acceleration history, and the life curve return formula was assumed. The return formula that damage satisfied `1' was acquired in a feedback process by the Miner's rule, which was the linear cumulative damage theory. A conservative fatigue life curve was determined with a return formula to have been presumed by each set. The fatigue life of regular rpm condition was calculated by these conservative fatigue life curves.

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Tensile Mean Strain Effects on the Fatigue Life of SiC-Particulate-Reinforced Al-Si Cast Alloy Composites (SiC입자강화 주조Al-Si복합재의 피로수명에 대한 인장평균변형률의 영향)

  • Go, Seung-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.11 s.170
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    • pp.1970-1981
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    • 1999
  • The low-cycle fatigue behaviour of a SiC-particulate-reinforced Al-Si cast alloy with two different volume fractions has been investigated from a series of strain-control led fatigue tests with zero and nonzero tensile mean strains. The composites including the unreinforced matrix alloy, exhibited cyclic hardening behaviour, with more pronounced strain-hardening for the composites with a higher volume fraction of the SiC particles. For the tensile mean strain tests, the initial high tensile mean stress relaxed to zero for the ductile Al-Si alloy, resulting in no influence of the tensile mean strain on the fatigue life of the matrix alloy. However, tensile mean strain for the composite caused tensile mean stresses and reduced fatigue life. The pronounced effects of mean strain on the low-cycle fatigue life of the composite compared to the unreinforced matrix alloy were attributed to the initial large prestrain and non-relaxing high tensile mean stress in the composite with very limited ductility and Cyclic plasticity. Fatigue damage parameter using strain energy, density efficiently accounted for the mean stress effects. Predicted fatigue life using the damage parameter correlated fairly well with the experimental life within a factor of 3. Also, the fatigue damage parameter indicated the inferior life in the low-cycle regime and superior life in the high-cycle regime for the composite, compared to the unreinforced matrix alloy.

The Variation of Silicon Characteristic with Radiation Damage Effects (Radiation 손상에 기인한 실리콘 특성변화)

  • 장기현
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.15 no.4
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    • pp.26-32
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    • 1978
  • For a long life photovoltaic cell the degradation of the device characteristics with 1 MeV electron radiation must be known so as to be able to predict the life of the cell. Hence, a study was made of radiation damage effects on the bulk properties of the silicon crystal. From the results of the data, it is concluded that there appeared to be a steads rotate damage level reached in f type material.

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Reliability Analysis of the Spur Gear with Accelerated Life Testing Model (가속수명시험 모델에 따른 평기어의 신뢰성 해석)

  • Kim, Chul-Su;Kwon, Yeo-Hyoun;Kim, Joo-Hyung;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.136-141
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    • 2004
  • The gear in various mechanical components easily occurs at damages by the external torque. The main failure modes of the gear are surface pitting with the tooth surface and breakage with tooth root by caused fatigue. Therefore, the gear is very important role in the reliability research since it may cause fatal damage of entire system such as the gear box in automobile transmission. In this study, the failure mode of the gear was analyzed and accelerated durability analysis was employed for the life estimation of spur gears. In the case of assumed load spectrums, the reliability of spur gears was evaluated by inverse power law-Weibull accelerated life test model with cumulative damage exposure.

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The Fatigue Behavior and Life Analysis of Carbornitrizing SCM415 Steel under Two Level Block Loading (이단응력에서 침탄질화처리재의 피로거동 및 수명 해석)

  • 송삼홍;이상훈;심원형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.903-907
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    • 1996
  • Under two level block loading, the carbornitrizing specimen can be expected to show different behavior from other uniform material because the properties of surface layer and inner material are different from each other. In this research, the modified Marco-Starkey cumulative theory, which considers load interaction effect, can predict the life of SCM415 carbornitrizing and original notched and smooth specimen, In the low-high test of carbornitrizing specimen which has long life, however, we may additionally consider the increase of life by means of the stress hardening of inner original material.

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Life History, Ginseng Damage and Chemical Control of the Snail Acusta despecta sieboldiana (명주달팽이의 생활사, 인삼의 피해 및 약제 방제)

  • 김기황
    • Journal of Ginseng Research
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    • v.16 no.2
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    • pp.146-150
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    • 1992
  • Life history, ginseng damage, and chemical control of the snail Acusta despecta sieboldiana Pfeiffer were investigated in the field and laboratory conditions from 1987 to 1990. Eggs of the snail were whitish globular and 1.,93${\pm}$ 0.09 mm in diameter which were deposited as egg mass composed of 28.4${\pm}$ 15.4 eggs. Egg period was 11.8${\pm}$ 1.6 days under the laboratory condition. Most eggs were laid during mid July in the field. The snail had a life cycle of a year and hibernated from November to April. Significant ginseng damages by the snail (over 10% to the total number of plants) were observed only in the three to five year old ginseng fields with rice straw mulching. Based on the dates that the first ginseng damages were observed and on the questionary examination, ginseng damages seemed to occur from May to July. Metaldehyde (6%) bait showed reliable control effects on the snail.

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A Study on the Prediction of Fatigue Life by use of Probability Density Function (확률밀도함수를 이용한 피로균열 발생수명 예측에 관한 연구)

  • 김종호
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.453-461
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    • 1999
  • The estimation of fatigue life at the design stage is very important in order to arrive at feasible and cost effective solutions considering the total lifetime of the structure and machinery compo-nents. In this study the practical procedure of prediction of fatigue life by use of cumulative damage factors based on Miner-Palmgren hypothesis and probability density function is shown with a $135,000m^3$ LNG tank being used as an example. In particular the parameters of Weibull distribution taht determine the stress spectrum are dis-cussed. At the end some of uncertainties associated with fatigue life prediction are discussed. The main results obtained from this study are as follows: 1. The practical procedure of prediction of fatigue life by use of cumulative damage factors expressed in combination of probability density function and S-N data is proposed. 2. The calculated fatigue life is influenced by the shape parameter and stress block. The conser-vative fatigue design can be achieved when using higher value of shape parameter and the stress blocks divded into more stress blocks.

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Damage Analysis of Turbopump Turbine considering Creep-Fatigue effects (크리프-피로 영향을 고려한 터보펌프 터빈의 손상해석)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.1-10
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    • 2010
  • Structures under high temperature may have creep behavior and fatigue behavior. Durability study of the structures need the damage analysis with the creep-fatigue effects. In this paper, the damage analysis is studied for a turbine blade in the turbopump for a liquid rocket engine which is operated under high temperature condition. First of all, the load cycle is required for defining the operational characteristics of turbopump. The thermal stress analysis is done for a turbine blade of the turbopump. The stress analysis results are used to judge damage due to the creep and the fatigue. The strain-life method with miner rule is used for fatigue damage analysis. The Larson-Miller parameter master curve and robinson rule are used for the creep damage analysis. The linear damage summation method is used to consider creep-fatigue effects of turbopump turbine. Finally, the analysis results for fatigue and the influence are compared to figure out the damage phenomenon of the turbopump turbine.