• Title/Summary/Keyword: lens process

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Design of Feed System and Process Conditions for Automobile Lamp Garnish Lens with Injection Molding Analysis (사출성형 해석을 이용한 자동차 램프 가니쉬 렌즈의 유동기구 및 공정조건의 설계)

  • Park, Jong-Cheon;Yu, Man-Jun;Park, Ki-Yoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.1-8
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    • 2019
  • In this study, we design the feed system and process conditions for a lamp garnish lens of an automobile. For this purpose, four design alternatives are presented and injection molding simulation analyses are performed. The optimal feed system is selected by considering the formability of the product and the cost of mold manufacture. The product formability is assessed by the weld line, warpage, sink mark and the maximum injection pressure, whereas the mold-making cost is estimated by the number of valve gates in the hot runner system. To improve the product formability, process conditions are optimized using an experimental design approach named one-factor-at-a-time. No weld line is generated as a result of the optimization. In addition, it is found the warpage and sink mark are reduced while the maximum injection pressure is increased, compared with those before the optimization.

HYPERSPECTRAL IMAGING SPECTROMETER WITH A NOVEL ZOOMING FUNCTION

  • Choi Jin;Kim Tae Hyung;Kong Hong Jin;Lee Jong-Ung
    • Proceedings of the KSRS Conference
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    • 2005.10a
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    • pp.213-216
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    • 2005
  • A novel hyperspectral imaging spectrometer controlling spatial and spectral resolution individually has been proposed. This imaging spectrometer uses a zoom lens as a telescope and a focusing element. It can change the spatial resolution fixing the spectral resolution or the spectral resolution fixing the spatial resolution. Here, we report the concept of the hyperspectral imaging spectrometer with the novel zooming function and the optical design of a zoom lens as the focusing element. By using lens module and third-order aberration theory, we have presented the initial design of four-group zoom lens with external entrance pupil. And the optimized zoom lens with a focal length of 50 to 150 mm is obtained from the initial design by the optical design software. As a result, the designed zoom lens shows satisfactory performances in wavelength range of 450 to 900 nm as a focusing element in an imaging spectrometer. Furthermore, the collimator lens of the imaging spectrometer is designed through the third-order aberration correction by using an iterative process.

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Study on Mounting Status of Trial Case Lenses (검안렌즈의 장착상태에 대한 연구)

  • Cho, Hyun-Gug;Moon, Byeong-Yeon
    • Journal of Korean Ophthalmic Optics Society
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    • v.18 no.4
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    • pp.405-411
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    • 2013
  • Purpose: In this study, the mounting status of trial case lens was investigated. Methods: We measured distances between geometric center of lens mount and optical center of lens and angle deviations between axis mark on lens and real axis using arbitrary trial case lens sets distributed in Korea, and then, compared those results with international standards. Results: In some of lenses, the prismatic power on geometric center of lens mount and the angle deviations between axis mark and real axis of cylindrical lens were out of tolerance according international standards. Conclusions: The more precise control of the manufacturing process and more thorough quality control for trial case lenses will be required to offer an accurate vision test.

Heat & Cool Injection Molded Fresnel Lens Solar Concentrators (가열-냉각 사출성형 방식을 적용한 집광형 프레넬렌즈)

  • Jeong, Byeong-Ho;Min, Wan-Ki;Lee, Kang-Yeon
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.63 no.4
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    • pp.283-289
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    • 2014
  • A Fresnel lens is an optical component which can be used as a cost-effective, lightweight alternative to conventional continuous surface optics. Fresnel lens solar concentrators continue to fulfill a market requirement as a system component in high volume cost effective Concentrating Photovoltaic (CPV) electricity generation. The basic principles of the fresnel lens are reviewed and some practical examples are described. To investigate the performance space of the Fresnel lens, a fast simulation method which is a hybrid between raytracing and analytical computation is employed to generate a cache of simulation data. Injection molders are warming up to the idea of cycling their tool surface temperature during the molding cycle rather than keeping it constant. Heat and cool process are now also finding that raising the mold wall temperature above the resin's glass-transition or crystalline melting temperature during the filling stage and product performance in applications from automotive to packaging to optics. This paper deals with the suitability of Fresnel lenses of imaging and non-imaging designs for solar energy concentration. The concentration fresnel lens confirmed machinability and optical transmittance and roughness measure through manufactured the prototype.

Fabrication and Processing Method of Ophthalmic Hydrogel Tinted Lens Containing Indium Tin Oxide-Composited Materials

  • Lee, Min-Jae;Lee, Kyung-Mun;Sung, A-Young
    • Korean Journal of Materials Research
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    • v.28 no.12
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    • pp.685-690
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    • 2018
  • In this study, a multifunctional ophthalmic lens material with an electromagnetic shielding effect, high oxygen permeability, and high water content is tested, and its applicability is evaluated. Metal oxide nanoparticles are applied to the ophthalmic lens material for vision correction to shield harmful electromagnetic waves; the pyridine group is used to improve the antibacterial effect; and silicone substituted with urethane and acrylate is employed to increase the oxygen permeability and water content. In addition, multifunctional tinted ophthalmic lens materials are studied using lens materials with an excellent antibacterial effect (2,6-difluoropyridine, 2-fluoro-4-pyridinecarboxylic acid) and functional (UV protection, high wettability) lens materials (2,4-dihydroxy benzophenone, 2-hydroxy-4-(methacryloyloxy)benzophenone). To solve problems such as air bubbles generated during the polymerization process for the manufacturing and turbidity of the lens surface, polymerization conditions in which the defect rate is minimized are determined. The results show that the polymerization temperature and time are most appropriate when they are $110^{\circ}C$ and 40 minutes, respectively. The optimum injection amount of the polymerization solution is 350 ms. The turbid phenomenon that appears in lens processing is improved by 10 to 95 % according to the test time and conditions.

Aspherical Lens Design by using Ray Reverse Tracing Method (광선 역추적 방식을 이용한 비구면 렌즈의 설계)

  • Kim, Han-Seob;Park, Kyu-Yeol
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.992-997
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    • 2003
  • Aspherical lens design method named ray reverse tracing method is introduced. Differently from the traditional design method, the ray reverse tracing method traces the shape and location of a real object by use of its virtual image. From the result, it was convinced that spherical aberration free aspherical lens could be designed by use of the ray reverse tracing method. Furthermore, it could reduce the degree of dependence of optical characteristics on designer's ability, because deformation terms and optimization can be eliminated, which has been performed in conventional lens design process.

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Gaussian Decomposition Method in Designing a Freeform Lens for an LED Fishing/Working Lamp

  • Nguyen, Anh Q.D.;Nguyen, Vinh H.;Lee, Hsiao-Yi
    • Current Optics and Photonics
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    • v.1 no.3
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    • pp.233-238
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    • 2017
  • In this paper we propose a freeform secondary lens for an LED fishing/working lamp (LFWL). This innovative LED lamp is used to replace the traditional HID fishing lamp, to satisfy the lighting demands of fishing and the on-board activities on fishing boats. To realize the freeform lens's geometry, Gaussian decomposition is involved in our optics-design process for approaching the targeted light intensity distribution curve (LIDC) of the LFWL lens. The simulated results show that the illumination on the deck, on the sea's surface, and underwater shows only small differences between LED fishing/working lamps and HID fishing lamps. Meanwhile, a lighting efficiency of 91% with just one third of the power consumption can be achieved, when the proposed LED fishing/working lamps are used instead of HID fishing lamps.

A Basic Study of High Precision Spindle Design for Micro-Glass Lens Grinding (마이크로 렌즈 연삭기용 주축설계 및 제작에 관한 기초연구)

  • 김의중;한정훈;박상일;송승훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.57-60
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    • 2002
  • The high precision spindle is essential fer mass and low cost production of aspherical glass lens. Especially, in the grinding process of micro glass lens the performance of the spindle determine the machined surface quality. For the aspheric micro glass lens grinding, we design and make a high precision spindle. We use air bearings for high speed and low motion errors of the spindle. And the driving mechanism is an air turbine to remove heat generation. In this study, we make basic performance requirements of the spindle through benchmarking. And we confirm the requirements by basic machining test. We test air consumption, static stiffness, run-out and vibration of the spindle.

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Design of Spherical Aberration Free Aspherical Lens by Use of Ray Reverse Tracing Method (광선 역추적 방식을 이용한 구면수차 제거 비구면 렌즈의 설계)

  • 김한섭;박규열;이원규;전종업
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.191-198
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    • 2003
  • In this study, aberration free aspherical lens design method named ray reverse tracing method is introduced. Differently from the traditional design method, the ray reverse tracing method traces the shape and location of a real object by use of its virtual image. From the result, especially spherical aberration free aspherical lens could be designed by use of the ray reverse tracing method. Furthermore, it could reduce the degree of dependence of optical characteristics on designer's ability, because deformation terms and optimization can be eliminated, which has been performed in conventional lens design process.

Electron Beam Properties of Microcolumn Based on the Structure of Electrostatic Lens Apertures (전자 렌즈 Aperture 구조에 따른 마이크로칼럼의 전자빔 특성)

  • Choi, Sang-Kuk;Yi, Cheon-Hee
    • Korean Journal of Optics and Photonics
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    • v.16 no.5
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    • pp.428-432
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    • 2005
  • Microlens precisely fabricated by MEMS process, is a key component of the Microcolumn, Since, miniaturization can reduces aberrations, microcolumn is expected to have better performance than conventional columns. Depending on the fabrication techniques, the sectional view of micro lens has different shape. In the paper, the effect of the sectional shape of extractor lens and limiting aperture on the focusing property of microcolumns have been studied.