• Title/Summary/Keyword: layup optimization

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Failure estimation of the composite laminates using machine learning techniques

  • Serban, Alexandru
    • Steel and Composite Structures
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    • v.25 no.6
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    • pp.663-670
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    • 2017
  • The problem of layup optimization of the composite laminates involves a very complex multidimensional solution space which is usually non-exhaustively explored using different heuristic computational methods such as genetic algorithms (GA). To ensure the convergence to the global optimum of the applied heuristic during the optimization process it is necessary to evaluate a lot of layup configurations. As a consequence the analysis of an individual layup configuration should be fast enough to maintain the convergence time range to an acceptable level. On the other hand the mechanical behavior analysis of composite laminates for any geometry and boundary condition is very convoluted and is performed by computational expensive numerical tools such as finite element analysis (FEA). In this respect some studies propose very fast FEA models used in layup optimization. However, the lower bound of the execution time of FEA models is determined by the global linear system solving which in some complex applications can be unacceptable. Moreover, in some situation it may be highly preferred to decrease the optimization time with the cost of a small reduction in the analysis accuracy. In this paper we explore some machine learning techniques in order to estimate the failure of a layup configuration. The estimated response can be qualitative (the configuration fails or not) or quantitative (the value of the failure factor). The procedure consists of generating a population of random observations (configurations) spread across solution space and evaluating using a FEA model. The machine learning method is then trained using this population and the trained model is then used to estimate failure in the optimization process. The results obtained are very promising as illustrated with an example where the misclassification rate of the qualitative response is smaller than 2%.

Layup Optimization for Composite Laminates with Discrete Ply Angles (이산 섬유 배열각을 이용한 복합재료 적층 평판의 최적 설계)

  • Kim, Tae-Uk
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.734-739
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    • 2001
  • In this paper, an algorithm for stacking sequence optimization which deals with discrete ply angles is used for optimization of composite laminated plates. To handle discrete ply angles, the branch and bound method is modified. Numerical results show that the optimal stacking sequence is found with fewer evaluations of objective function than expected with the size of feasible region, which shows the algorithm can be effectively used for layup optimization of composite laminates..

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Layup Optimization of Composite Laminates with Free Edge Considering Bounded Uncertainty (물성치의 불확실성을 고려한 자유단이 있는 복합재료 적층평판의 최적화)

  • 조맹효;이승윤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.155-158
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    • 2001
  • The layup optimization by genetic algorithm (GA) for the strength of laminated composites with free-edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for light weight design of laminated composite structures since uncertainties are always encountered in composite materials.

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Shape Optimization of Laminated Composite Shell for Various Layup Configurations (적층배열에 따른 복합재료 쉘의 형상최적화)

  • 김현철;노희열;조맹효
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.04a
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    • pp.317-324
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    • 2004
  • Shape design optimization of shell structure is implemented on a basis of integrated framework of geometric modeling and finite element analysis which is constructed on the geometrically exact shell theory. This shell theory enables more accurate and robust analysis for complicated shell structures, and it fits for the nature of B-spline function which Is popular modeling scheme in CAD field. Shape of laminated composite shells is optimized through genetic algorithm and sequential linear programming, because there ire numerous optima for various configurations, constraints, and searching paths. Sequential adaptation of global and local optimization makes the process more efficient. Two different optimized results of laminated composite shell structures to minimize strain energy are shown for different layup sequence.

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Design of optimal fiber angles in the laminated composite fan blades (적층 복합재 팬-블레이드의 적층각도 최적화 설계)

  • Jeong, Jae-Yeon;Jo, Yeong-Su;Ha, Seong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1765-1772
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    • 1997
  • The layered composites have a character to change of structure stiffness with respect to the layup angles. The deformations in the fan-blades to be initially designed by considering efficiency and noise, etc., which arise due to the pressure during the fan operation, can make the fan inefficient. Thus, so as to minimize the deformations of the blades, it is needed to increase the stiffness of the blades. An investigation has been performed to develop the three dimensional layered composite shell element with the drilling degree of freedom and the optimization module for finding optimal layup angles with sensitivity analysis. And then they have been verified. In this study, the analysis model is engine cooling fan of automobile. In order to analyzes the stiffness of the composite fan blades, finite element analysis is performed. In addition, it is linked with optimal design process, and then the optimal angles that can maximize the stiffness of the blades are found. In the optimal design process, the deformations of the blades are considered as multiobjective functions, and this results minimum bending and twisting simultaneously.

Optimization of interlaminar strength with uncertainty of material properties (물성치의 불확실성을 고려한 층간강도의 최적화)

  • 조맹효;이승윤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.70-73
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    • 2001
  • The layup optimization by genetic algorithm (GA) for the interlaminar strength of laminated composites with free edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for maximum interlaminar strength design of laminated composite structures, since uncertainties are always encountered in composite materials and the optimal results can be changed.

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Ant colony optimization for dynamic stability of laminated composite plates

  • Shafei, Erfan;Shirzad, Akbar
    • Steel and Composite Structures
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    • v.25 no.1
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    • pp.105-116
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    • 2017
  • This paper presents the dynamic stability study of laminated composite plates with different force combinations and aspect ratios. Optimum non-diverging stacking is obtained for certain loading combination and aspect ratio. In addition, the stability force is maximized for a definite operating frequency. A dynamic version of the principle of virtual work for laminated composites is used to obtain force-frequency relation. Since dynamic stiffness governs the divergence or flutter, an efficient optimization method is necessary for the response functional and the relevant constraints. In this way, a model based on the ant colony optimization (ACO) algorithm is proposed to search for the proper stacking. The ACO algorithm is used since it treats with large number of dynamic stability parameters. Governing equations are formulated using classic laminate theory (CLT) and von-Karman plate technique. Load-frequency relations are explicitly obtained for fundamental and secondary flutter modes of simply supported composite plate with arbitrary aspect ratio, stacking and boundary load, which are used in optimization process. Obtained results are compared with the finite element method results for validity and accuracy convince. Results revealed that the optimum stacking with stable dynamic response and maximum critical load is in angle-ply mode with almost near-unidirectional fiber orientations for fundamental flutter mode. In addition, short plates behave better than long plates in combined axial-shear load case regarding stable oscillation. The interaction of uniaxial and shear forces intensifies the instability in long plates than short ones which needs low-angle layup orientations to provide required dynamic stiffness. However, a combination of angle-ply and cross-ply stacking with a near-square aspect ratio is appropriate for the composite plate regarding secondary flutter mode.

Strength Optimization of Laminated Composite Patches Using Genetic Algorithm (유전 알고리듬을 이용한 복합재 적층 패치의 최적강도설계)

  • Lee, Jae-Hun;Cho, Maeng-Hyo;Kim, Heung-Soo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.729-732
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    • 2010
  • 본 논문에서는 이산 변수 최적화에 적합한 유전 알고리듬을 이용하여 복합재 적층 패치의 최적강도설계를 수행하였다. 기저판(substrate)와 접착제(adhesive), 그리고 복합재 적층 패치로 이루어진 구조물에서 패치의 강도를 효율적으로 구하기 위해서 응력 함수 기반의 해석적 방법을 도입하였다. 면외 방향의 응력 함수를 가정하여 가상 공액일의 법칙(complementary virtual work principle)에 적용하였으며, 복합재 패치의 자유 경계조건으로부터 면내 방향의 응력함수를 결정하였다. 응력 함수를 통하여 구한 층간 응력 값은 자유 경계 효과를 잘 나타내었고, 이를 이용하여 패치의 강도 해석을 수행하였다. 강도 해석 시, 복합재 패치의 파괴 기준은 면내 응력들에 대해서는 최대 응력 척도를 사용하였으며, 층간 응력들에 대해서는 quadratic delamination 척도를 사용하였다. 유전 알고리듬을 이용한 최적강도설계 과정에서는 임의의 염색체가 주어진 적층 구속 조건을 만족할 수 있게 수정(repairing)하는 과정을 도입하였다. 또한 다수의 전역해(global optima)를 효과적으로 찾기 위해서 multiple elitism 기법을 도입하였다. 응력 함수 기반의 강도 해석방법과 유전 알고리듬과의 연계를 통한 복합재 적층 패치의 강도최적설계 기법은 패치 구조물의 해석 및 설계에 있어서 효율적인 도구로서 사용할 수 있을 것이라 사료된다.

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Optimal Design of Deep-Sea Pressure Hulls using CAE tools (CAE 기법을 활용한 심해 내압구조물의 최적설계에 관한 연구)

  • Jeong, Han Koo;Henry, Panganiban
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.6
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    • pp.477-485
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    • 2012
  • Geometric configurations such as hull shape, wall thickness, stiffener layout, and type of construction materials are the key factors influencing the structural performance of pressure hulls. Traditional theoretical approach provides quick and acceptable solutions for the design of pressure hulls within specific geometric configuration and material. In this paper, alternative approaches that can be used to obtain optimal geometric shape, wall thickness, construction material configuration and stiffener layout of a pressure hull are presented. CAE(Computer Aided Engineering) based design optimization tools are utilized in order to obtain the required structural responses and optimal design parameters. Optimal elliptical meridional profile is determined for a cylindrical pressure hull design using metamodel-based optimization technique implemented in a fully-integrated parametric modeler-CAE platform in ANSYS. While the optimal composite laminate layup and the design of ring stiffener for a thin-walled pressure hull are obtained using gradient-based optimization method in OptiStruct. It is noted that the proposed alternative approaches are potentially effective for pressure hull design.