• Title/Summary/Keyword: laser vision sensor

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3D shape reconstruction using laser slit beam and image block (레이저슬릿광과 이미지블럭을 이용한 경면물체 형상측정알고리즘)

  • 곽동식;조형석;권동수
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.93-96
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    • 1996
  • Structured laser light is a widely used method for obtaining 3D range information in Machine Vision. However, The structured laser light method is based on assumption that the surface of objects is Lambertian. When the observed surfaces are highly specularly reflective, the laser light can be detected in various parts on the image due to a specular reflection and secondary reflection. This makes wrong range data and the image sensor unusable for the specular objects. To discriminate wrong range data from obtained image data, we have proposed a new algorithm by using the cross section of image block. To show the performance of the proposed method, a series of experiments was, carried out on: the simple geometric shaped objects. The proposed method shows a dramatic improvement of 3D range data better than the typical structured laser light method.

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Vision Sensor System for Weld Seam Tracking of I-Butt Joint with Height Variation (높이 변화가 있는 막대기 용접선 추적용 시각센서)

  • Kim Moo-Yeon;Kim Jae-Woong
    • Journal of Welding and Joining
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    • v.22 no.6
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    • pp.43-49
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    • 2004
  • In this study, a visual sensor system which can detect I-butt weld joint with height variation and includes a seam tracking algorithm was investigated. Three-dimensional position of an object can be acquired by using the method of distance measurement, i.e., an optical trigonometry which results from the spatial relations between the camera, the object and the structured light by a visible laser. Effects of laser intensity and iris number for the image quality as well as object material were investigated for the optical system design. For the image processing, a region of interest is defined from the whole image and a line image of laser is drew by using the gray level difference in the image. From the drew laser line, the weld joint can be recognized in searching the biggest point position calculated from the central difference method. Through a series of welding experiments, a good tracking performance was confirmed under GMA welding.

A Study on Intelligent Robot Bin-Picking System with CCD Camera and Laser Sensor (CCD카메라와 레이저 센서를 조합한 지능형 로봇 빈-피킹에 관한 연구)

  • Shin, Chan-Bai;Kim, Jin-Dae;Lee, Jeh-Won
    • Proceedings of the KIEE Conference
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    • 2007.04a
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    • pp.231-233
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    • 2007
  • In this paper we present a new visual approach for the robust bin-picking in a two-step concept for a vision driven automatic handling robot. The technology described here is based on two types of sensors: 3D laser scanner and CCD video camera. The geometry and pose(position and orientation) information of bin contents was reconstructed from the camera and laser sensor. these information can be employed to guide the robotic arm. A new thinning algorithm and constrained hough transform method is also explained in this paper. Consequently, the developed bin-picking demonstrate the successful operation with 3D hole object.

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A STUDY ON PERCEPTION METHOD OF THE MARKING LOCATION FOR AN AUTOMATION OF BILLET MARKING PROCESSES

  • Park, Jin-Woo;Yook, Hyun-Ho;Boo, Kwang-Suck;Che, Woo-Seong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1953-1957
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    • 2004
  • The machine vision has been applied to a number of industrial applications for quality control and automations to improve the manufacturing processes. In this paper, the automation system using the machine vision is developed, which is applicable to the marking process in a steel production process line. The working environment is very harsh to workers so that the automatic system in the steel industry is required increasingly. The developed automatic marking system consists of several mechanical and electrical elements such as the laser position detecting sensor system for a structured laser beam which is projected to the billet in order to detect the geometry of the billet. An image processing algorithm has been developed to percept the two center positions of a camera and a billet, respectively, and to align two centers. A series of experiments has been conducted to investigate the performance of the proposed algorithm. The results show that two centers of the camera and the billet could be detected very well and differences between two center positions could be also decreased via the proposed tracking algorithm.

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Minimization of Welding Defect in $CO_2$ Laser Welded Tube

  • Suh Jeong;Kang Hee-Shin;Lee Jae-Hoon;Park Kyoung-Taik;Lee Moon-Yong;Jung Byung-Hun
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.3
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    • pp.19-23
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    • 2005
  • To minimize the weld defect in manufacturing of the welded tube by using $CO_2$ laser, the monitoring of the welding quality and the seam tracking along the butt-joint lengthwise to the tube axis are studied. The longitudinal butt-joint is shaped from $60kgf/mm^2$ grade steel sheet by 2 roll bending method, and welded by the $CO_2$ laser welding system equipped with the seam tracker and plasma sensor. The laser welded tube has the thickness of 1.5mm, diameter of 105.4mm and length of 2000mm. The precise positioning of the laser beam on the butt-joint to be assembled is obtained within $200{\mu}m$ by the laser vision sensor. The artificial defects in the butt-joint are well observed by the signal of plasma intensity measured from the plasma sensor of UV wavelength range within 400nm. The developed $CO_2$ laser tube welding system has the function of the precision seam tracking and the real-time monitoring of the welding quality. In conclusion, the laser welded tube can be used for manufacturing of automobile chassis and components after hydro-forming.

Study on the 3D Assembly Inspection of Two-Step Variable Valve Lift Modules Using Laser-Vision Technology (레이저 비전을 이용한 2단 가변밸브 리프트 모듈의 3D 조립검사에 대한 연구)

  • Nguyen, Huu-Cuong;Kim, Do-Joong;Lee, Byung-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.949-957
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    • 2017
  • A laser-vision-based height measurement system is developed and implemented for the inspection of two-step variable valve lift module assemblies. The proposed laser-vision sensor module is designed based on the principle of laser triangulation. This paper summarizes the work on 3D point cloud data collection and height difference measurements. The configuration of the measurement system and the proposed height measurement algorithm are described and analyzed in detail. Additional measurement experiments on the height differences of valves and lash adjusters of a two-step variable valve lift module were implemented repeatedly to evaluate the accuracy and repeatability of the proposed measurement system. Experimental results show that the proposed laser-vision-based height measurement system achieves high accuracy, repeatability, and stabilization for the inspection of two-step variable valve lift module assemblies.

A High Speed Measurement System Using the Laser Vision Sensor (레이져 비젼 센서를 이용한 고정밀 고속 계측 시스템 개발)

  • Choi, Won-Tai;Ro, Young-Shick;Seo, Young-Su;Hong, Hyun-Ju
    • Proceedings of the KIEE Conference
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    • 2005.07d
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    • pp.2783-2786
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    • 2005
  • 본 논문은 레이저 비젼 센서를 이용하여 측정 대상의 3차인 위치 정보를 측정하기 위한 방법을 제안하였으며, 이를 이용한 측정 시스템을 개발하였다. 레이저센서는 물체의 평면방정식을 찾기 위해 사용되었으며, 측정된 물체의 평면의 방정식과 Camera를 이용한 물체 위치 정보와 함께 측정 대상의 3차원 정보를 얻는다. 이러한 고정밀 고속 계측을 위한 레이저 모듈 및 소프트웨어를 개발하고 전용 JIG장치에 의하여 측정하던 방식을 Robot과 Laser Vision Sensor를 이용하여 자동으로 측정하는 시스템을 구현하였다.

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Automatic Pipeline Welding System using Laser Vision Sensor (시각센서를 이용한 파이프라인 자동용접 시스템)

  • Mun, Hyeong-Sun;Kim, Hyeong-Sik;Kim, Jong-Cheol;Kim, Jong-Jun;Kim, Yong-Baek;Chu, Jeong-Bok;Choe, Seung-Myeon
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.324-325
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    • 2005
  • The primary aim of this paper is to develop an automated welding system capable of adapting to variation in the weld seam center in order to allow higher welding speeds and improved welding quality by using a laser vision sensor. The system is designed to compensate for production problems such as pipe ovality, variation in bevel geometry and track misalignment.

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